Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE ENGINE CONTROL

DESCRIPTION

MONITOR DESCRIPTION

FAIL-SAFE

WIRING DIAGRAM

INSPECTION PROCEDURE

READ VALUE USING GTS (THROTTLE POSITION NO.1 AND NO.2)

CHECK HARNESS AND CONNECTOR (THROTTLE POSITION SENSOR - ECM)

INSPECT ECM (VC VOLTAGE)

REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY

CHECK WHETHER DTC OUTPUT RECURS (THROTTLE POSITION SENSOR DTCS)

DTC P0120 Throttle / Pedal Position Sensor / Switch "A" Circuit Malfunction

DTC P0121 Throttle / Pedal Position Sensor / Switch "A" Circuit Range / Performance Problem

DTC P0122 Throttle / Pedal Position Sensor / Switch "A" Circuit Low Input

DTC P0123 Throttle / Pedal Position Sensor / Switch "A" Circuit High Input

DTC P0220 Throttle / Pedal Position Sensor / Switch "B" Circuit

DTC P0222 Throttle / Pedal Position Sensor / Switch "B" Circuit Low Input

DTC P0223 Throttle / Pedal Position Sensor / Switch "B" Circuit High Input

DTC P2135 Throttle / Pedal Position Sensor / Switch "A" / "B" Voltage Correlation

DESCRIPTION

The throttle position sensor is mounted on the throttle body with motor assembly and detects the opening angle of the throttle valve. This sensor is a non-contact type. It uses Hall-effect elements in order to yield accurate signals even in extreme driving conditions, such as at high speeds as well as very low speeds.


The throttle position sensor has 2 sensor circuits, each of which transmits a signal, VTA1 and VTA2. VTA1 is used to detect the throttle valve opening angle and VTA2 is used to detect malfunctions in VTA1. The sensor signal voltages vary between 0 V and 5 V in proportion to the throttle valve opening angle, and are transmitted to the VTA terminals of the ECM.


As the valve closes, the sensor output voltage decreases and as the valve opens, the sensor output voltage increases. The ECM calculates the throttle valve opening angle according to these signals and controls the throttle actuator in response to driver inputs. These signals are also used in calculations such as air-fuel ratio correction, power increase correction and fuel-cut control.


Dtc P0120  Throttle / Pedal Position Sensor / Switch A Circuit Malfunction. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

DTC No.DTC Detection ConditionTrouble Area
P0120Output voltage of VTA1 quickly fluctuates beyond the lower and upper malfunction thresholds for 2 seconds when the accelerator pedal is depressed (1 trip detection logic).
Throttle position sensor (built into throttle body with motor assembly)
ECM
P0121Difference between VTA1 and VTA2 voltages is less than 0.8 V, or more than 1.6 V for 2 seconds (1 trip detection logic).
Throttle position sensor (built into throttle body with motor assembly)
Throttle position sensor circuit
ECM
P0122Output voltage of VTA1 is 0.2 V or less for 2 seconds when the accelerator pedal is depressed (1 trip detection logic).
Throttle position sensor (built into throttle body with motor assembly)
Short in VTA1 circuit
Open in VC circuit
ECM
P0123Output voltage of VTA1 is 4.54 V or higher for 2 seconds when the accelerator pedal is depressed (1 trip detection logic).
Throttle position sensor (built into throttle body with motor assembly)
Open in VTA1 circuit
Open in ETA circuit
Short between VC and VTA1 circuits
ECM
P0220Output voltage of VTA2 quickly fluctuates beyond the lower and upper malfunction thresholds for 2 seconds when the accelerator pedal is depressed (1 trip detection logic).
Throttle position sensor (built into throttle body with motor assembly)
ECM
P0222Output voltage of VTA2 is 1.75 V or less for 2 seconds when the accelerator pedal is depressed (1 trip detection logic).
Throttle position sensor (built into throttle body with motor assembly)
Short in VTA2 circuit
Open in VC circuit
ECM
P0223Output voltage of VTA2 is 4.8 V or higher, and VTA1 is between 0.2 V and 2.02 V for 2 seconds when the accelerator pedal is depressed (1 trip detection logic).
Throttle position sensor (built into throttle body with motor assembly)
Open in VTA2 circuit
Open in ETA circuit
Short between VC and VTA2 circuits
ECM
P2135Either condition is met (1 trip detection logic):
(a) Difference between the output voltages of VTA1 and VTA2 is 0.02 V or less for 0.5 seconds or more.
(b) Output voltage of VTA1 is 0.2 V or less, and VTA2 is 1.75 V or less for 0.4 seconds or more.
Throttle position sensor (built into throttle body with motor assembly)
Short between VTA1 and VTA2 circuits
ECM
  • HINT:
When any of these DTCs is stored, check the throttle valve opening angle by entering the following menus: Powertrain / Engine and ECT / Data List / All Data / Throttle Position No.1 and Throttle Position No.2.
Throttle Position No.1 is the VTA1 signal, and Throttle Position No.2 is the VTA2 signal.
  • Reference (Normal Condition):
  • GTS DisplayAccelerator Pedal Fully ReleasedAccelerator Pedal Fully Depressed
    Throttle Position No.10.5 to 1.1 V3.3 to 4.9 V
    Throttle Position No.22.1 to 3.1 V4.6 to 5.0 V

MONITOR DESCRIPTION

The ECM uses the throttle position sensor to monitor the throttle valve opening angle. There are several checks that the ECM performs to confirm that the throttle position sensor is operating properly.


P0120, P0122, P0123, P0220, P0222, P0223 and P2135
A specific voltage difference is expected between the sensor terminals, VTA1 and VTA2, for each throttle valve opening angle. If the difference between VTA1 and VTA2 is incorrect, the ECM interprets this as a malfunction in the sensor and stores a DTC.
VTA1 and VTA2 each have a specific voltage range. If VTA1 or VTA2 is outside the normal operating range, the ECM interprets this as a malfunction in the sensor and stores a DTC.
VTA1 and VTA2 should never be close to the same voltage level. If VTA1 is within 0.02 V of VTA2, the ECM determines that there is a short circuit in the sensor and stores a DTC.

If the malfunction is not repaired successfully, a DTC is stored 10 seconds after the engine is next started.


P0121
The ECM uses the throttle position sensor to monitor the throttle valve opening angle.
This sensor transmits two signals: VTA1 and VTA2. VTA1 is used to detect the throttle opening angle and VTA2 is used to detect malfunctions in VTA1. The ECM performs several checks to confirm that the throttle position sensor and VTA1 are operating properly.
For each throttle opening angle, a specific voltage difference is expected between the outputs of VTA1 and VTA2. If the output voltage difference between the two signals deviates from the normal operating range, the ECM interprets this as a malfunction of the throttle position sensor. The ECM illuminates the MIL and stores the DTC.
If the malfunction is not repaired successfully, the DTC is stored 2 seconds after the engine is next started.

FAIL-SAFE

When any of these DTCs as well as other DTCs relating to ETCS (Electronic Throttle Control System) malfunctions are stored, the ECM enters fail-safe mode. During fail-safe mode, the ECM cuts the current to the throttle actuator, and the throttle valve is returned to a 7° opening angle by the return spring. The ECM then adjusts the engine output by controlling the fuel injection (intermittent fuel-cut) and ignition timing in accordance with the accelerator pedal position to allow the vehicle to continue at a minimal speed. If the accelerator pedal is depressed firmly and gently, the vehicle can be driven slowly.


The ECM continues operating in fail-safe mode until a pass condition is detected and the ignition switch is turned off.


WIRING DIAGRAM

Dtc P0120  Throttle / Pedal Position Sensor / Switch A Circuit Malfunction. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

  • HINT:
These DTCs relate to the throttle position sensor.
Read freeze frame data using the GTS. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data from the time the malfunction occurred.
1.READ VALUE USING GTS (THROTTLE POSITION NO.1 AND NO.2)

Connect the GTS to the DLC3.

Turn the ignition switch to ON and turn the GTS on.

Enter the following menus: Powertrain / Engine and ECT / Data List / Throttle Position No.1 and Throttle Position No.2.

Check the values displayed on the GTS.

Result
When Accelerator Pedal ReleasedWhen Accelerator Pedal DepressedTrouble AreaProceed to
Throttle Position No.1Throttle Position No.2Throttle Position No.1Throttle Position No.2
0 to 0.2 V0 to 0.2 V0 to 0.2 V0 to 0.2 VVC circuit openA
4.5 to 5.0 V4.5 to 5.0 V4.5 to 5.0 V4.5 to 5.0 VETA circuit open
0 to 0.2 V,
or 4.5 to 5.0 V
2.4 to 3.4 V
(Fail-safe)
0 to 0.2 V,
or 4.5 to 5.0 V
2.4 to 3.4 V
(Fail-safe)
VTA1 circuit open or shorted to ground
0.7 to 1.3 V
(Fail-safe)
0 to 0.2 V,
or 4.5 to 5.0 V
0.7 to 1.3 V
(Fail-safe)
0 to 0.2 V,
or 4.5 to 5.0 V
VTA2 circuit open or shorted to ground
0.5 to 1.1 V2.1 to 3.1 V3.3 to 4.9 V
(Not fail-safe)
4.6 to 5.0 V
(Not fail-safe)
TP sensor circuit normalB
B
Go to step 5
A
2.CHECK HARNESS AND CONNECTOR (THROTTLE POSITION SENSOR - ECM)

Disconnect the throttle body with motor assembly connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • for LHD
    Tester ConnectionConditionSpecified Condition
    C3-5 (VC) - C45-80 (VCTA)AlwaysBelow 1 Ω
    C3-6 (VTA) - C45-78 (VTA1)AlwaysBelow 1 Ω
    C3-4 (VTA2) - C45-77 (VTA2)AlwaysBelow 1 Ω
    C3-3 (E2) - C45-79 (ETA)AlwaysBelow 1 Ω
    C3-5 (VC) or C45-80 (VCTA) - Body groundAlways10 kΩ or higher
    C3-6 (VTA) or C45-78 (VTA1) - Body groundAlways10 kΩ or higher
    C3-4 (VTA2) or C45-77 (VTA2) - Body groundAlways10 kΩ or higher
  • for RHD
    Tester ConnectionConditionSpecified Condition
    C3-5 (VC) - C46-80 (VCTA)AlwaysBelow 1 Ω
    C3-6 (VTA) - C46-78 (VTA1)AlwaysBelow 1 Ω
    C3-4 (VTA2) - C46-77 (VTA2)AlwaysBelow 1 Ω
    C3-3 (E2) - C46-79 (ETA)AlwaysBelow 1 Ω
    C3-5 (VC) or C46-80 (VCTA) - Body groundAlways10 kΩ or higher
    C3-6 (VTA) or C46-78 (VTA1) - Body groundAlways10 kΩ or higher
    C3-4 (VTA2) or C46-77 (VTA2) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
3.INSPECT ECM (VC VOLTAGE)
Dtc P0120  Throttle / Pedal Position Sensor / Switch A Circuit Malfunction. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the throttle body with motor assembly connector.

Turn the ignition switch to ON.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    C3-5 (VC) - C3-3 (E2)Ignition switch ON4.5 to 5.5 V
Text in Illustration
*aFront view of wire harness connector
(to Throttle Body with Motor Assembly)
NG
REPLACE ECM ()
OK
4.REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY

Replace the throttle body with motor assembly ().

NEXT
5.CHECK WHETHER DTC OUTPUT RECURS (THROTTLE POSITION SENSOR DTCS)

Connect the GTS to the DLC3.

Turn the ignition switch to ON and turn the GTS on.

Clear the DTCs ().

Start the engine.

Allow the engine to idle for 15 seconds or more.

Read the output DTCs.

Result
ResultProceed to
P0120, P0121, P0122, P0123, P0220, P0222, P0223 and/or P2135 is outputA
No DTC is outputB
B
SYSTEM OK
A
REPLACE ECM ()