Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE ENGINE MECHANICAL

CYLINDER HEAD - DISASSEMBLY

1. REMOVE INTAKE VALVE
Cylinder Head - Disassembly. 3UR-FE ENGINE MECHANICAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST and wooden blocks, compress the compression spring and remove the valve spring retainer locks.

  • SST
  • 09202-70020(09202-00010)

Remove the retainer, compression spring and valve.

  • HINT:
  • Arrange the removed parts in the correct order.
2. REMOVE EXHAUST VALVE
Cylinder Head - Disassembly. 3UR-FE ENGINE MECHANICAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST and wooden blocks, compress the compression spring and remove the valve spring retainer locks.

  • SST
  • 09202-70020(09202-00010)

Remove the retainer, compression spring and valve.

  • HINT:
  • Arrange the removed parts in the correct order.
3. REMOVE VALVE STEM OIL SEAL
Cylinder Head - Disassembly. 3UR-FE ENGINE MECHANICAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using needle-nose pliers, remove the oil seals.

4. REMOVE VALVE SPRING SEAT
Cylinder Head - Disassembly. 3UR-FE ENGINE MECHANICAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using compressed air and a magnet hand, remove the valve spring seat by blowing air onto it.

5. REMOVE NO. 1 STRAIGHT SCREW PLUG
Cylinder Head - Disassembly. 3UR-FE ENGINE MECHANICAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • NOTICE:
  • If water leaks from the No. 1 straight screw plug or the plug is corroded, replace it.

Using a 10 mm hexagon wrench, remove the 6 screw plugs and 6 gaskets.

Text in Illustration
*ALH
*BRH
6. REMOVE NO. 2 STRAIGHT SCREW PLUG
Cylinder Head - Disassembly. 3UR-FE ENGINE MECHANICAL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • NOTICE:
  • If water leaks from the No. 2 straight screw plug or the plug is corroded, replace it.

Using a 14 mm hexagon wrench, remove the 2 screw plugs and 2 gaskets.

Text in Illustration
*ALH
*BRH
7. REMOVE STUD BOLT
  • NOTICE:
  • If the stud bolt is deformed or its threads are damaged, replace it.