Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE EMISSION CONTROL

AIR SWITCHING VALVE (for Bank 1) - INSTALLATION

1. INSTALL NO. 1 EMISSION CONTROL VALVE SET

Install the No. 1 emission control valve set with the 3 nuts.

  • Torque:
  • 21 N*m{ 214 kgf*cm, 15 ft.*lbf}
Air Switching Valve (For Bank 1) - Installation. 1GR-FE EMISSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Align the paint mark with the rib and connect the No. 1 air hose.

Text in Illustration
*1Rib
*2Paint Mark
*aRH Side
*bTop
  • HINT:
  • Make sure the direction of the hose clamp is as shown in the illustration.

Connect the No. 1 emission control valve set connector.

2. INSTALL AIR TUBE
Air Switching Valve (For Bank 1) - Installation. 1GR-FE EMISSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install 2 new gaskets.

Text in Illustration
*1Claw
*2Air Tube
  • NOTICE:
  • Make sure the gasket's claws are not caught between the No. 1 emission control valve set and air tube.

Install the air tube with the 2 bolts and 2 nuts.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 in.*lbf}
3. INSTALL AIR CLEANER CAP AND HOSE

Install the air cleaner cap and hose.

Install the air cleaner cap and hose with the bolt and fasten the 4 hook clamps.

  • Torque:
  • 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}

Tighten the clamp.

  • Torque:
  • 2.5 N*m{ 25 kgf*cm, 22 in.*lbf}

Attach the clamp and connect the ventilation hose, vacuum hose and mass air flow meter connector.

4. INSTALL V-BANK COVER
Air Switching Valve (For Bank 1) - Installation. 1GR-FE EMISSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 2 V-bank cover hooks to the bracket. Then align the 2 V-bank cover grommets with the 2 pins and press down on the V-bank cover to attach the pins.

Text in Illustration
*1Pin
*2Hook