Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - JF2A TRANSFER / 4WD / AWD

TRANSFER CASE REAR OIL SEAL - REPLACEMENT

1. REMOVE PROPELLER SHAFT ASSEMBLY

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2. REMOVE REAR OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
Transfer Case Rear Oil Seal - Replacement. JF2A TRANSFER / 4WD / AWD. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST and a hammer, release the staked part of the nut.

  • SST
  • 09930-00010(09931-00010,09931-00020)
  • NOTICE:
Be sure to use SST with the tapered surface facing the shaft.
Do not grind the tip of SST with a grinder, etc.
Completely loosen the staked part of the nut when removing it.
Do not damage the threads of the rear transfer output shaft.
Transfer Case Rear Oil Seal - Replacement. JF2A TRANSFER / 4WD / AWD. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST to hold the companion flange, remove the lock nut.

  • SST
  • 09330-00021
Transfer Case Rear Oil Seal - Replacement. JF2A TRANSFER / 4WD / AWD. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, remove the companion flange.

  • SST
  • 09950-40011(09951-04020,09952-04010,09953-04030,09954-04010,09955-04051,09957-04010,09958-04011)

Remove the O-ring from the companion flange.

3. REMOVE TRANSFER CASE REAR OIL SEAL
Transfer Case Rear Oil Seal - Replacement. JF2A TRANSFER / 4WD / AWD. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, tap out the oil seal.

  • SST
  • 09308-00010
  • NOTICE:
  • Be careful not to damage the oil seal and rear transfer case contact surface.
4. INSTALL TRANSFER CASE REAR OIL SEAL

Apply transfer oil to the spline of the output shaft.

Transfer Case Rear Oil Seal - Replacement. JF2A TRANSFER / 4WD / AWD. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST and a hammer, tap in a new oil seal until its surface is flush with the housing upper surface.

  • SST
  • 09649-17010
    09950-70010(09951-07150)
5. INSTALL REAR OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY

Install the companion flange onto the output shaft.

Transfer Case Rear Oil Seal - Replacement. JF2A TRANSFER / 4WD / AWD. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST to hold the companion flange, install a new O-ring and a new companion flange lock nut.

  • SST
  • 09330-00021
  • Torque:
  • 127 N*m{ 1299 kgf*cm, 94 ft.*lbf}
Transfer Case Rear Oil Seal - Replacement. JF2A TRANSFER / 4WD / AWD. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a chisel and hammer, stake the companion flange lock nut.

6. INSTALL PROPELLER SHAFT ASSEMBLY

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