Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - AXLE AND DIFFERENTIAL

STEERING KNUCKLE - INSTALLATION

  • HINT:
Use the same procedures for the LH side and RH side.
The procedures listed below are for the LH side.
1. INSTALL STEERING KNUCKLE OIL SEAL LH
Steering Knuckle - Installation. AXLE AND DIFFERENTIAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using SST and a press, press in a new oil seal.

  • SST
  • 09950-60020(09951-01030)
    09950-70010(09951-07100)
  • NOTICE:
The oil seal is a non-reusable part.
Do not damage the steering knuckle oil seal.
2. INSTALL STEERING KNUCKLE LH

Install the steering knuckle to the front suspension upper arm with the nut.

  • Torque:
  • 110 N*m{ 1122 kgf*cm, 81 ft.*lbf}

Install a new clip.

  • HINT:
  • If the holes for the clip are not aligned, tighten the nut up to another 60°.
3. CONNECT FRONT LOWER BALL JOINT ATTACHMENT LH
Steering Knuckle - Installation. AXLE AND DIFFERENTIAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Connect the attachment to the steering knuckle with the 2 bolts.

  • Torque:
  • 300 N*m{ 3059 kgf*cm, 221 ft.*lbf}
4. CONNECT TIE ROD END SUB-ASSEMBLY LH

Connect the tie rod end LH to the steering knuckle with the nut.

  • Torque:
  • 69 N*m{ 704 kgf*cm, 51 ft.*lbf}

Install a new cotter pin.

  • HINT:
  • If the holes for the cotter pin are not aligned, tighten the nut up to another 60°.
5. INSTALL FRONT AXLE HUB SUB-ASSEMBLY LH

Install the front axle hub ().

6. CONNECT FRONT SPEED SENSOR LH

Connect the front speed sensor ().


7. INSTALL FRONT WHEEL
  • Torque:
  • for Aluminum Wheel:
  • 131 N*m{ 1336 kgf*cm, 97 ft.*lbf}
  • for Steel Wheel:
  • 209 N*m{ 2131 kgf*cm, 154 ft.*lbf}
8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
  • NOTICE:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
9. CHECK SPEED SENSOR SIGNAL

Check the speed sensor signal ().

10. CHECK SRS WARNING LIGHT

Check the SRS warning light ().

11. MEASURE VEHICLE HEIGHT (w/ KDSS)
  • NOTICE:
Perform the inspection on a level surface.
Ensure that the wheels are on the ground and facing straight ahead.
Perform the inspection with the vehicle load completely on the suspension.
  • HINT:
Perform this step with the fuel tank full.
If there are any parts installed to the vehicle which place any unbalanced load on the left or right side of the vehicle, remove them.

Set the tire pressure to the specified value(s) ().

Bounce the vehicle to stabilize the suspension.

Steering Knuckle - Installation. AXLE AND DIFFERENTIAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Measure the distance from the ground to the top of the bumper and calculate the difference in the vehicle height between left and right. Perform this procedure for both the front and rear wheels.

  • Height difference of left and right sides:
  • 15 mm (0.591 in.) or less
  • HINT:
  • If not as specified, perform the vehicle tilt calibration.
12. CLOSE STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE (w/ KDSS)
  • NOTICE:
Perform the inspection on a level surface.
Ensure that the wheels are on the ground and facing straight ahead.
Perform the inspection with the vehicle load completely on the suspension.
  • HINT:
Perform this step with the fuel tank full.
If there are any parts installed to the vehicle which place any unbalanced load on the left or right side of the vehicle, remove them.

Using a 5 mm hexagon socket wrench, tighten the lower and upper chamber shutter valves of the stabilizer control with accumulator housing.

  • Torque:
  • 14 N*m{ 143 kgf*cm, 10 ft.*lbf}
13. INSTALL STABILIZER CONTROL VALVE PROTECTOR (w/ KDSS)
Steering Knuckle - Installation. AXLE AND DIFFERENTIAL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install the valve protector with the 3 bolts.

  • Torque:
  • 18 N*m{ 184 kgf*cm, 13 ft.*lbf}

Attach the clamp, and connect the connector to the valve protector.

14. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Inspect and adjust the front wheel alignment ().

15. ADJUST HEADLIGHT ASSEMBLY

for Standard:


Adjust the headlight assembly ().

for HID Headlight:


Adjust the headlight assembly ().

AXLE AND DIFFERENTIAL
Land Cruiser URJ200 URJ202 GRJ200 VDJ200
STEERING KNUCKLE