After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work ().

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().

3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

Automatic Transmission Assembly (For 1Ur-Fe) - Removal. AB60F AUTOMATIC TRANSMISSION / TRANSAXLE. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Remove the 3 bolts and screw.

Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

Remove the 3 bolts and 2 screws.

Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

5. REMOVE NO. 1 ENGINE UNDER COVER

Remove the 10 bolts and No. 1 engine under cover sub-assembly.

6. REMOVE NO. 2 ENGINE UNDER COVER

Remove the 2 bolts and No. 2 engine under cover.

7. REMOVE OIL PAN PROTECTOR ASSEMBLY

Remove the 4 bolts and oil pan protector assembly.

8. DRAIN AUTOMATIC TRANSMISSION FLUID

Remove the drain plug and gasket, and drain the ATF.

Install a new gasket and the drain plug.

Torque:
20 N*m{ 204 kgf*cm, 15 ft.*lbf}

9. REMOVE FRONT FENDER APRON TRIM PACKING A

Remove the 3 clips and front fender apron trim packing A.

10. REMOVE FRONT FENDER APRON TRIM PACKING C

Remove the 4 clips and front fender apron trim packing C.

11. DRAIN ENGINE COOLANT

CAUTION:

Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

Loosen the radiator drain cock plug.

HINT:

Collect the coolant in a container and dispose of it according to the regulations in your area.

Remove the radiator cap. Then drain the coolant from the radiator.

Loosen the 2 cylinder block drain cock plugs. Then drain the coolant from the engine.

Tighten the 2 cylinder block drain cock plugs.

Torque:
13 N*m{ 133 kgf*cm, 10 ft.*lbf}

Automatic Transmission Assembly (For 1Ur-Fe) - Removal. AB60F AUTOMATIC TRANSMISSION / TRANSAXLE. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Text in Illustration
*1	Radiator Reservoir	*2	Radiator Cap
*3	Radiator Drain Cock Plug	*4	Cylinder Block Drain Cock Plug

Tighten the radiator drain cock plug by hand.

12. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY

Remove the clip and pin and disconnect the gear shifting rod from the transmission control shaft lever RH.

13. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

()

14. REMOVE PROPELLER SHAFT ASSEMBLY

()

15. REMOVE EXHAUST PIPE

()

16. REMOVE MANIFOLD STAY

Remove the 3 bolts and manifold stay.

17. REMOVE NO. 2 MANIFOLD STAY

Remove the 3 bolts and No. 2 manifold stay.

18. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

Remove the engine oil level dipstick.

Detach the engine wire clamp.

Remove the bolt and engine oil level dipstick guide.

Remove the O-ring from the engine oil level dipstick guide.

19. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

Remove the 3 bolts and heat insulator.

20. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

Disconnect the air fuel ratio sensor connector and detach the wire harness clamp.

w/ Secondary Air Injection System:

Remove the 9 nuts, exhaust manifold and 2 gaskets.

Text in Illustration
*A	w/ Secondary Air Injection System
*B	w/o Secondary Air Injection System

w/o Secondary Air Injection System:

Remove the 7 nuts, exhaust manifold and 2 gaskets.

21. REMOVE STARTER COVER

Remove the 3 bolts and starter cover.

22. REMOVE STARTER ASSEMBLY

Remove the bolt and disconnect the ground wire.

Disconnect the starter connector.

Disconnect the terminal cap.

Remove the nut and disconnect the starter wire.

Remove the 2 bolts and starter.

23. REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT

Turn the crankshaft to gain access to the 6 bolts and remove the bolts while holding the crankshaft pulley setting bolt with a wrench.

24. DISCONNECT NO.2 WATER BY-PASS PIPE (w/ ATF Warmer)

Remove the bolt and disconnect the 2 water by-pass hoses from the transmission oil cooler. Then disconnect the No. 2 water by-pass pipe from the automatic transmission assembly.

NOTICE:

Use a container to catch any coolant which flows out of the water by-pass hoses.

25. DISCONNECT TRANSMISSION OIL COOLER HOSE (w/ ATF Warmer)

Disconnect the 2 transmission oil cooler hoses from the transmission oil thermostat.

26. DISCONNECT TRANSMISSION OIL COOLER HOSE (w/o ATF Warmer)

Disconnect the 2 transmission oil cooler hoses from the oil cooler tube unions.

27. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY

Support the transmission with a transmission jack. Lift the transmission slightly from the crossmember.

NOTICE:

Support the oil pan bolts to prevent damage to the oil pan gasket.

28. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

Remove the engine mounting hole cover.

Remove the 4 bolts of the rear engine mounting insulator.

Remove the 4 nuts, 4 bolts and No. 3 frame crossmember.

29. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

Remove the 2 bolts and engine mounting heat insulator.

Remove the 4 bolts and rear engine No. 1 mounting insulator from the transmission.

30. DISCONNECT WIRE HARNESS AND CONNECTOR

Remove the bolt and disconnect the ground cable.

Tilt the transmission downward.

NOTICE:

Support the oil pan bolts to prevent damage to the oil pan gasket.

Make sure the cooling fan does not contact the fan shroud.

Remove the 4 wire harness clamps.

Disconnect the park/neutral position switch connector, 2 transmission wire connectors, 2 speed sensor connectors and 3 transfer control connectors.

Automatic Transmission Assembly (For 1Ur-Fe) - Removal. AB60F AUTOMATIC TRANSMISSION / TRANSAXLE. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

HINT:

Detach the claw, press down the lever, and then disconnect the transmission wire connector.

Detach the 4 connector clamps and 11 harness clamps.

31. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

Remove the 10 bolts and transmission.

NOTICE:

Do not use excess force to pry off the transmission assembly.

32. REMOVE TRANSMISSION OIL COOLER ASSEMBLY (w/ ATF Warmer)

Remove the 3 bolts and transmission oil cooler assembly with transmission oil thermostat.

Text in Illustration
*1	Transmission Oil Cooler Assembly
*2	Transmission Oil Thermostat
*3	O-ring

Disconnect the transmission oil cooler assembly from the transmission oil thermostat.

Remove the 2 O-rings from the transmission oil cooler assembly.

Remove the 2 O-rings from the transmission oil thermostat.

33. DISCONNECT TRANSFER BREATHER HOSE SUB-ASSEMBLY

Disconnect the 2 breather plug hoses from the harness clamp bracket.

Detach the 3 breather hose clamps from the automatic transmission breather tube.

34. REMOVE LOWER TRANSFER CASE PROTECTOR

Detach the clamp of the ground cable from the lower transfer case protector.

Remove the 7 bolts and lower transfer case protector.

35. REMOVE TRANSFER ASSEMBLY

Remove the 8 transfer adaptor rear mounting bolts.

Pull the transfer straight up and remove it from the transmission.

NOTICE:

Take care not to damage the adaptor oil seal with the transfer input shaft spline.

36. REMOVE HARNESS CLAMP BRACKET

Remove the 8 bolts and 8 harness clamp brackets.

Automatic Transmission Assembly (For 1Ur-Fe) - Removal. AB60F AUTOMATIC TRANSMISSION / TRANSAXLE. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

37. REMOVE TORQUE CONVERTER ASSEMBLY

AB60F AUTOMATIC TRANSMISSION / TRANSAXLE

Land Cruiser URJ200 URJ202 GRJ200 VDJ200

AUTOMATIC TRANSMISSION ASSEMBLY for 1UR-FE