Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK DTC

INSPECT IF SKID CONTROL ECU CONNECTOR IS SECURELY CONNECTED

INSPECT BATTERY

CHECK CAN COMMUNICATION LINE

CHECK DTC (CAN COMMUNICATION SYSTEM)

PERFORM ACTIVE TEST USING GTS (INDICAT. LAMP BRAKE)

CHECK HARNESS AND CONNECTOR (IG1 TERMINAL)

CHECK HARNESS AND CONNECTOR (GND1, GND2 AND GND3 TERMINAL)

INSPECT PARKING BRAKE SWITCH

CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - PARKING BRAKE SWITCH)

PERFORM ACTIVE TEST USING GTS (BRAKE WARNING LIGHT)

VEHICLE STABILITY CONTROL SYSTEM - Brake Warning Light Remains ON

DESCRIPTION

The brake warning light comes on when brake fluid is insufficient, the parking brake is applied or the EBD is defective.


WIRING DIAGRAM

Vehicle Stability Control System - Brake Warning Light Remains On. BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

  • NOTICE:
  • After replacing the master cylinder solenoid, perform zero point calibration and store the system information ().
1.CHECK DTC

Check for DTCs ().

Result
ResultProceed to
DTC is not outputA
DTC is outputB
B
REPAIR CIRCUIT INDICATED BY OUTPUT DTC ()
A
2.INSPECT IF SKID CONTROL ECU CONNECTOR IS SECURELY CONNECTED

Check the skid control ECU (master cylinder solenoid) connector connection.

  • OK:
  • The connector is securely connected.
NG
CONNECT CONNECTOR TO ECU CORRECTLY
OK
3.INSPECT BATTERY

Check the battery voltage.

  • Standard voltage:
  • 11 to 14 V
Result
ResultProceed to
OKA
NG (for 1VD-FTV)B
NG (for 1UR-FE)C
NG (for 3UR-FE)D
B
GO TO CHARGING SYSTEM (ON-VEHICLE INSPECTION) ()
C
GO TO CHARGING SYSTEM (ON-VEHICLE INSPECTION) ()
D
GO TO CHARGING SYSTEM (ON-VEHICLE INSPECTION) ()
A
4.CHECK CAN COMMUNICATION LINE

Turn the ignition switch off.

Connect the GTS to the DLC3.

Turn the ignition switch to ON and the GTS on.

Select "CAN Bus Check" from the System Selection Menu screen, and follow the prompts on the screen to inspect the CAN Bus.

  • OK:
  • "CAN Bus Check" indicates no malfunctions in CAN communication.
Result
ResultProceed to
OKA
NG (for LHD)B
NG (for RHD)C
B
GO TO CAN COMMUNICATION SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING) ()
C
GO TO CAN COMMUNICATION SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING) ()
A
5.CHECK DTC (CAN COMMUNICATION SYSTEM)

Turn the ignition switch off.

Connect the GTS to the DLC3.

Turn the ignition switch to ON and the GTS on.

Check for DTCs (for LHD: , for RHD: ).

Result
ResultProceed to
CAN system DTC is not outputA
CAN system DTC is output (for LHD)B
CAN system DTC is output (for RHD)C
B
GO TO CAN COMMUNICATION SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING) ()
C
GO TO CAN COMMUNICATION SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING) ()
A
6.PERFORM ACTIVE TEST USING GTS (INDICAT. LAMP BRAKE)

Turn the ignition switch off.

Connect the GTS to the DLC3.

Turn the ignition switch to ON and the GTS on.

Enter the following menus: Body Electrical / Combination Meter / Active Test.

Check the condition of the brake warning light by operating the GTS.

Combination Meter
Tester DisplayTest PartControl RangeDiagnostic Note
Indicat. Lamp BrakeBrake Warning LightON or OFFPerform the test with the vehicle stopped and engine idling.
  • OK:
  • The warning light turns on when operating the GTS.
NG
GO TO METER / GAUGE SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING) ()
OK
7.CHECK HARNESS AND CONNECTOR (IG1 TERMINAL)

Disconnect the skid control ECU (master cylinder solenoid) connector.

Vehicle Stability Control System - Brake Warning Light Remains On. BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    A24-46 (IG1) - Body groundIgnition switch ON11 to 14 V
Text in Illustration
*aFront view of wire harness connector
(to Skid Control ECU (Master Cylinder Solenoid))
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
8.CHECK HARNESS AND CONNECTOR (GND1, GND2 AND GND3 TERMINAL)
Vehicle Stability Control System - Brake Warning Light Remains On. BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Turn the ignition switch off.

Disconnect the skid control ECU (master cylinder solenoid) connectors.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    A24-1 (GND1) - Body groundAlwaysBelow 1 Ω
    A24-32 (GND2) - Body groundAlwaysBelow 1 Ω
    A25-4 (GND3) - Body groundAlwaysBelow 1 Ω
Text in Illustration
*aFront view of wire harness connector
(to Skid Control ECU [Master Cylinder Solenoid])
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
9.INSPECT PARKING BRAKE SWITCH
Vehicle Stability Control System - Brake Warning Light Remains On. BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the E53 parking brake switch connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionSwitch ConditionSpecified Condition
    1 - Body groundParking brake applied
    (Switch pin free)
    Below 1 Ω
    Parking brake released
    (Switch pin pushed in)
    10 kΩ or higher
Text in Illustration
*aComponent without harness connected
(Parking Brake Switch Assembly)
NG
REPLACE PARKING BRAKE SWITCH ASSEMBLY ()
OK
10.CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - PARKING BRAKE SWITCH)

Turn the ignition switch off.

Disconnect the E53 parking brake switch connector.

Disconnect the 2D main body ECU (cowl side junction block LH) connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    2D-22 - E53-1AlwaysBelow 1 Ω
    2D-22 - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
11.PERFORM ACTIVE TEST USING GTS (BRAKE WARNING LIGHT)

Turn the ignition switch off.

Connect the GTS to the DLC3.

Turn the ignition switch to ON.

Turn the GTS on.

Enter the following menus: Chassis / ABS/VSC/TRC / Active Test.

ABS/VSC/TRC
Tester DisplayTest PartControl RangeDiagnostic Note
Brake Warning LightBrake warning lightWarning light ON/OFFObserve the combination meter.

When performing the Brake Warning Light Active Test, check Brake Warning Light in the Data List.

ABS/VSC/TRC
Tester DisplayMeasurement Item/RangeNormal ConditionDiagnostic Note
Brake Warning LightBrake warning light/ ON or OFFON: Warning light on
OFF: Warning light off
-
Result
ResultProceed to
Data List DisplayData List Display when Performing Active Test ON/OFF Operation
ONChanges between ON and OFFA
Does not change between ON and OFF (for LHD)B
Does not change between ON and OFF (for RHD)C
OFFChanges between ON and OFFA
Does not change between ON and OFF (for LHD)B
Does not change between ON and OFF (for RHD)C
B
REPLACE MASTER CYLINDER SOLENOID ()
C
REPLACE MASTER CYLINDER SOLENOID ()
A
REPLACE MAIN BODY ECU (COWL SIDE JUNCTION BLOCK LH)