Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - PARKING BRAKE

PARKING BRAKE CABLE - INSTALLATION

  • HINT:
Use the same procedures for the LH side and RH side.
The procedures listed below are for the LH side.
1. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

Install the No. 2 parking brake cable clamp.

Install the No. 2 parking brake cable with the 6 bolts.

Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

  • Torque:
  • 13 N*m{ 127 kgf*cm, 9 ft.*lbf}

Install the fuel tank ().

Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the claws of the No. 2 parking brake cable.

Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the No. 2 parking brake cable to the No. 1 parking brake pull rod.

2. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY

Install the No. 3 parking brake cable clamp.

Install the No. 3 parking brake cable with the 6 bolts.

Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

  • Torque:
  • 13 N*m{ 127 kgf*cm, 9 ft.*lbf}
Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the claws of the No. 3 parking brake cable.

Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the No. 3 parking brake cable to the No. 1 parking brake pull rod.

3. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY
Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the No. 3 parking brake cable with the bolt.

  • Torque:
  • 8.0 N*m{ 82 kgf*cm, 71 in.*lbf}
4. INSTALL PARKING BRAKE SHOE LEVER LH
Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Apply high temperature grease to the parking brake anchor block.

Install the parking brake shoe lever to the No. 3 parking brake cable.

  • NOTICE:
  • Be carefully to distinguish between the parking brake shoe lever RH and LH.
5. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH

Apply high temperature grease to the areas of the backing plate that contact the shoe.

Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, install the No. 2 parking brake shoe with the shoe hold down spring pin, compression spring and shoe hold down spring cup.

  • SST
  • 09718-00011
6. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

Apply high temperature grease to the areas of the backing plate that contact the shoe.

Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Apply high temperature grease to the thread and all joining areas of the parking brake shoe adjuster screw set.

Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Set the No. 1 parking brake shoe and shoe adjuster screw set in place.

Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the tension spring.

Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, install the shoe hold down spring pin, compression spring and shoe hold down spring cup.

  • SST
  • 09718-00011
7. INSTALL PARKING BRAKE SHOE RETURN SPRING
Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, install the shoe return spring.

  • SST
  • 09703-30011
8. CHECK PARKING BRAKE INSTALLATION

Check that each part is installed properly.

Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

9. INSTALL REAR DISC
Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Align the matchmarks, and then install the rear disc.

  • HINT:
  • When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.
10. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH
Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the rear disc brake cylinder with 2 new bolts.

  • Torque:
  • 95 N*m{ 969 kgf*cm, 70 ft.*lbf}
  • NOTICE:
Do not twist the brake hose.
Make sure that the bolts are free from damage and foreign matter.
Do not overtighten the bolts.
11. INSTALL REAR NO. 2 SUSPENSION CONTROL ACCUMULATOR BRACKET

Install the bracket to the shock absorber control valve with the bolt.

  • Torque:
  • 18 N*m{ 184 kgf*cm, 13 ft.*lbf}
12. INSTALL HEIGHT CONTROL UNIT PROTECTOR PIPE

Install the protector pipe with the 6 bolts.

  • Torque:
  • 16 N*m{ 163 kgf*cm, 12 ft.*lbf}

Parking Brake Cable - Installation. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

13. ADJUST PARKING BRAKE

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14. INSTALL REAR WHEEL
  • Torque:
  • for Aluminum Wheel:
  • 131 N*m{ 1336 kgf*cm, 97 ft.*lbf}
  • for Steel Wheel:
  • 209 N*m{ 2131 kgf*cm, 154 ft.*lbf}
15. INSTALL LOWER CONSOLE BOX (w/o Console Box Lid)

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16. INSTALL COOLING BOX ASSEMBLY (w/ Cool Box)

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17. INSTALL REAR CONSOLE BOX SUB-ASSEMBLY (w/o Cool Box)

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