Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - PARKING BRAKE

PARKING BRAKE ASSEMBLY - REASSEMBLY

  • HINT:
Use the same procedures for the LH side and RH side.
The procedures listed below are for the LH side.
1. INSTALL PARKING BRAKE ANCHOR BLOCK
Parking Brake Assembly - Reassembly. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the anchor block with the 2 nuts.

  • Torque:
  • 86 N*m{ 877 kgf*cm, 63 ft.*lbf}
2. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY
Parking Brake Assembly - Reassembly. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the No. 3 parking brake cable with the bolt.

  • Torque:
  • 8.0 N*m{ 82 kgf*cm, 71 in.*lbf}
3. INSTALL PARKING BRAKE SHOE LEVER LH
Parking Brake Assembly - Reassembly. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Apply high temperature grease to the parking brake anchor block.

Install the parking brake shoe lever to the No. 3 parking brake cable.

  • NOTICE:
  • Be carefully to distinguish between the parking brake shoe lever RH and LH.
4. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH

Apply high temperature grease to the areas of the backing plate that contact the shoe.

Parking Brake Assembly - Reassembly. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, install the No. 2 parking brake shoe with the shoe hold down spring pin, compression spring and shoe hold down spring cup.

  • SST
  • 09718-00011
5. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

Apply high temperature grease to the areas of the backing plate that contact the shoe.

Parking Brake Assembly - Reassembly. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Apply high temperature grease to the thread and all joining areas of the parking brake shoe adjuster screw set.

Parking Brake Assembly - Reassembly. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Set the No. 1 parking brake shoe and shoe adjuster screw set in place.

Parking Brake Assembly - Reassembly. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the tension spring.

Parking Brake Assembly - Reassembly. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, install the shoe hold down spring pin, compression spring and shoe hold down spring cup.

  • SST
  • 09718-00011
6. INSTALL PARKING BRAKE SHOE RETURN SPRING
Parking Brake Assembly - Reassembly. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using SST, install the shoe return spring.

  • SST
  • 09703-30011
7. CHECK PARKING BRAKE INSTALLATION

Check that each part is installed properly.

Parking Brake Assembly - Reassembly. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

8. INSTALL REAR DISC
Parking Brake Assembly - Reassembly. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

While aligning the matchmarks, install the rear disc.

9. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH
Parking Brake Assembly - Reassembly. PARKING BRAKE. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the rear disc brake cylinder with 2 new bolts.

  • Torque:
  • 95 N*m{ 969 kgf*cm, 70 ft.*lbf}
  • NOTICE:
Do not twist the brake hose.
Make sure that the bolts are free from damage and foreign matter.
Do not overtighten the bolts.
10. ADJUST PARKING BRAKE

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11. INSTALL REAR WHEEL LH
  • Torque:
  • for Aluminum Wheel:
  • 131 N*m{ 1336 kgf*cm, 97 ft.*lbf}
  • for Steel Wheel:
  • 209 N*m{ 2131 kgf*cm, 154 ft.*lbf}