Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - BRAKE FRONT

FRONT BRAKE - DISASSEMBLY

  • HINT:
Use the same procedures for the LH side and RH side.
The procedures listed below are for the LH side.
1. REMOVE FRONT DISC BRAKE PISTON SET RING
Front Brake - Disassembly. BRAKE FRONT. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using a screwdriver, remove the 4 set rings from the 4 cylinder boots.

  • HINT:
  • Tape the screwdriver tip before use.
2. REMOVE CYLINDER BOOT

Using a screwdriver, remove the 4 cylinder boots from the disc brake caliper.

  • HINT:
  • Tape the screwdriver tip before use.
3. REMOVE FRONT DISC BRAKE PISTON
Front Brake - Disassembly. BRAKE FRONT. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Install one side of the disc brake pad.

Install a wooden plate between the pistons of the disc brake caliper to prevent the pistons from jumping out.

Using an air gun, gradually apply air and remove the 2 disc brake pistons from the cylinder.

  • CAUTION:
  • Do not place your fingers in front of the pistons when using air gun.

Remove the brake pad and wooden plate.

Temporarily install the 2 disc brake pistons that were removed. Then install the disc brake pad to the side in which the 2 disc brake pistons are temporarily installed.

Install a wooden plate between the pistons of the disc brake caliper to prevent the pistons from jumping out.

Using an air gun, gradually apply air and remove the 2 disc brake pistons from the other side of the cylinder.

  • CAUTION:
  • Do not place your fingers in front of the pistons when using air gun.
4. REMOVE PISTON SEAL
Front Brake - Disassembly. BRAKE FRONT. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using a screwdriver, remove the 4 piston seals from the disc brake caliper.

  • NOTICE:
  • Do not damage the inner cylinder and cylinder groove.
  • HINT:
  • Tape the screwdriver tip before use.
5. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP
6. REMOVE FRONT DISC BRAKE BLEEDER PLUG
BRAKE FRONT
Land Cruiser URJ200 URJ202 GRJ200 VDJ200
FRONT BRAKE