Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK STOP LIGHT OPERATION

READ VALUE USING GTS (STOP LIGHT SW)

PERFORM ACTIVE TEST USING GTS (STOP LIGHT RELAY)

CHECK HARNESS AND CONNECTOR (STP2 TERMINAL)

RECONFIRM DTC

CHECK HARNESS AND CONNECTOR (+B/GND TERMINAL)

CHECK HARNESS AND CONNECTOR (STP TERMINAL)

INSPECT BRK LP RELAY

CHECK HARNESS AND CONNECTOR (STOP LIGHT CONTROL RELAY - BRK LP RELAY)

CHECK HARNESS AND CONNECTOR (STOP LIGHT POWER SOURCE TERMINAL)

CHECK HARNESS AND CONNECTOR (STP TERMINAL)

INSPECT BRK LP RELAY

CHECK HARNESS AND CONNECTOR (BRK LP RELAY POWER SOURCE TERMINAL)

CHECK HARNESS AND CONNECTOR (STPO TERMINAL)

RECONFIRM DTC

DTC C1380 Stop Light Control Relay Malfunction

DESCRIPTION

Upon receiving the hill-start assist control operating signal from the skid control ECU (master cylinder solenoid), the relay contact turns on and the stop light comes on.

DTC CodeDTC Detection ConditionTrouble Area
C1380 Either condition is met:
When the voltage at the IG1 terminal is between 11 and 14 V and the stop light control relay drive output (STPO) is on, a signal is not input to the STP2 terminal for 5 seconds or more.
When the voltage at the IG1 terminal is between 11 and 14 V and the stop light control relay drive output (STPO) is off, the signal at the STP terminal is different from the input signal at the STP2 terminal for 5 seconds or more.
STOP fuse
Harness or connector
BRK LP relay (Brake light relay)
Stop light control relay assembly
Skid control ECU (Master cylinder solenoid)

WIRING DIAGRAM

Dtc C1380  Stop Light Control Relay Malfunction. BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

  • NOTICE:
After replacing the master cylinder solenoid, perform zero point calibration and store the system information ().
Inspect the fuses for circuits related to this system before performing the following inspection procedure.
  • HINT:
  • When DTC C1425 is output together with DTC C1380, inspect and repair the trouble areas indicated by DTC C1425 first ().
1.CHECK STOP LIGHT OPERATION

Check that the stop lights come on when the brake pedal is depressed and go off when the brake pedal is released.

  • OK:
  • ConditionIllumination Condition
    Brake pedal depressedOn
    Brake pedal releasedOff
NG
Go to step 6
OK
2.READ VALUE USING GTS (STOP LIGHT SW)

Turn the ignition switch off.

Connect the GTS to the DLC3.

Turn the ignition switch to ON.

Turn the GTS on.

Enter the following menus: Chassis / ABS/VSC/TRC / Data List.

ABS/VSC/TRC
Tester DisplayMeasurement Item/RangeNormal ConditionDiagnostic Note
Stop Light SWStop light switch / ON or OFFON: Brake pedal depressed
OFF: Brake pedal released
-

Check that the stop light switch condition observed on the GTS changes according to brake pedal operation.

  • OK:
  • The GTS displays ON and OFF according to brake pedal operation.
NG
Go to step 11
OK
3.PERFORM ACTIVE TEST USING GTS (STOP LIGHT RELAY)

Turn the ignition switch off.

Connect the GTS to the DLC3.

Turn the ignition switch to ON.

Turn the GTS on.

Enter the following menus: Chassis / ABS/VSC/TRC / Active Test.

ABS/VSC/TRC
Tester DisplayTest PartControl RangeDiagnostic Note
Stop Light RelayBRK LP relay (Brake light relay)Relay ON/OFFObserve the stop lights (the stop lights do not come on for 2 to 5 seconds).

While performing the Active Test, check the illumination condition of the stop lights and "Stop Light Relay Output" in the Data List.

ABS/VSC/TRC
Tester DisplayMeasurement Item/RangeNormal ConditionDiagnostic Note
Stop Light Relay OutputBRK LP relay (Brake light relay) output / ON or OFFON: Relay output on (Stop lights on)
OFF: Relay output off (Stop lights off)
-
Result
ResultProceed to
When Active Test performed, Data List item changes between ON and OFF and stop lights turn on and offA
When Active Test performed, Data List item changes between ON and OFF, but stop lights do not turn onB
B
Go to step 12
A
4.CHECK HARNESS AND CONNECTOR (STP2 TERMINAL)

Turn the ignition switch off.

Disconnect the skid control ECU (master cylinder solenoid) connector.

Dtc C1380  Stop Light Control Relay Malfunction. BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    A24-45 (STP2) - Body groundBrake pedal depressed8 to 14 V
    Brake pedal releasedBelow 1.5 V
Text in Illustration
*aFront view of wire harness connector
(to Skid Control ECU [Master Cylinder Solenoid])
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
5.RECONFIRM DTC

Clear the DTCs ().

Turn the ignition switch off.

Start the engine.

Perform a road test.

Check if the same DTC is output ().

Result
ResultProceed to
DTC is not outputA
DTC is output (for LHD)B
DTC is output (for RHD)C
B
REPLACE MASTER CYLINDER SOLENOID ()
C
REPLACE MASTER CYLINDER SOLENOID ()
A
CHECK FOR INTERMITTENT PROBLEMS ()
6.CHECK HARNESS AND CONNECTOR (+B/GND TERMINAL)

Turn the ignition switch off.

Disconnect the stop light control relay assembly connector.

Dtc C1380  Stop Light Control Relay Malfunction. BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    A39-6 (+B) - Body groundAlways11 to 14 V

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    A39-4 (GND) - Body groundAlwaysBelow 1 Ω
Text in Illustration
*aFront view of wire harness connector
(to Stop Light Control Relay Assembly)
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
7.CHECK HARNESS AND CONNECTOR (STP TERMINAL)

Turn the ignition switch off.

Disconnect the stop light control relay assembly connector.

Dtc C1380  Stop Light Control Relay Malfunction. BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    A39-2 (STP) - Body groundBrake pedal depressed8 to 14 V
    Brake pedal releasedBelow 1.5 V
Text in Illustration
*aFront view of wire harness connector
(to Stop Light Control Relay Assembly)
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
8.INSPECT BRK LP RELAY

Remove the BRK LP relay (brake light relay) from the engine room relay block.

Dtc C1380  Stop Light Control Relay Malfunction. BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    3 - 4Battery positive voltage is applied to terminal 1 and battery negative voltage is applied to terminal 210 kΩ or higher
    Battery positive voltage is not applied to terminal 1 and battery negative voltage is not applied to terminal 2Below 1 Ω
    3 - 5Battery positive voltage is applied to terminal 1 and battery negative voltage is applied to terminal 2Below 1 Ω
    Battery positive voltage is not applied to terminal 1 and battery negative voltage is not applied to terminal 210 kΩ or higher
Text in Illustration
*1BRK LP Relay (Brake Light Relay)
NG
REPLACE BRAKE LIGHT RELAY
OK
9.CHECK HARNESS AND CONNECTOR (STOP LIGHT CONTROL RELAY - BRK LP RELAY)

Turn the ignition switch off.

Disconnect the A39 stop light control relay assembly connector.

Remove the BRK LP relay (brake light relay) from the engine room relay block.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    A39-8 (OUT) - Engine room relay block BRK LP relay (brake light relay) terminal 4AlwaysBelow 1 Ω
    A39-8 (OUT) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
10.CHECK HARNESS AND CONNECTOR (STOP LIGHT POWER SOURCE TERMINAL)

Remove the BRK LP relay (brake light relay) from the engine room relay block.

Dtc C1380  Stop Light Control Relay Malfunction. BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    4 - Body groundBrake pedal depressed8 to 14 V
    Brake pedal releasedBelow 1.5 V
Text in Illustration
*aComponent without BRK LP Relay (Brake Light Relay)
(Engine Room Relay Block)
NG
REPLACE STOP LIGHT CONTROL RELAY ASSEMBLY
OK
REPAIR OR REPLACE HARNESS OR CONNECTOR (ENGINE ROOM RELAY BLOCK BRK LP RELAY TERMINAL 3 CIRCUIT)
11.CHECK HARNESS AND CONNECTOR (STP TERMINAL)

Turn the ignition switch off.

Disconnect the skid control ECU (master cylinder solenoid) connector.

Dtc C1380  Stop Light Control Relay Malfunction. BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    A24-7 (STP) - Body groundBrake pedal depressed8 to 14 V
    Brake pedal releasedBelow 1.5 V
Text in Illustration
*aFront view of wire harness connector
(to Skid Control ECU [Master Cylinder Solenoid])
Result
ResultProceed to
NGA
OK (for LHD)B
OK (for RHD)C
B
REPLACE MASTER CYLINDER SOLENOID ()
C
REPLACE MASTER CYLINDER SOLENOID ()
A
REPAIR OR REPLACE HARNESS OR CONNECTOR
12.INSPECT BRK LP RELAY

Remove the BRK LP relay (brake light relay) from the engine room relay block.

Dtc C1380  Stop Light Control Relay Malfunction. BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    3 - 4Battery positive voltage is applied to terminal 1 and battery negative voltage is applied to terminal 210 kΩ or higher
    Battery positive voltage is not applied to terminal 1 and battery negative voltage is not applied to terminal 2Below 1 Ω
    3 - 5Battery positive voltage is applied to terminal 1 and battery negative voltage is applied to terminal 2Below 1 Ω
    Battery positive voltage is not applied to terminal 1 and battery negative voltage is not applied to terminal 210 kΩ or higher
Text in Illustration
*1BRK LP Relay (Brake Light Relay)
NG
REPLACE BRAKE LIGHT RELAY
OK
13.CHECK HARNESS AND CONNECTOR (BRK LP RELAY POWER SOURCE TERMINAL)

Remove the BRK LP relay (brake light relay) from the engine room relay block.

Dtc C1380  Stop Light Control Relay Malfunction. BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    1 - Body groundIgnition switch ON8 to 14 V
    5 - Body groundAlways11 to 14 V
Text in Illustration
*aComponent without BRK LP relay (Brake Light Relay)
(Engine Room Relay Block)
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
14.CHECK HARNESS AND CONNECTOR (STPO TERMINAL)

Turn the ignition switch off.

Disconnect the skid control ECU (master cylinder solenoid) connector.

Dtc C1380  Stop Light Control Relay Malfunction. BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    A24-16 (STPO) - Body groundIgnition switch ON11 to 14 V
Text in Illustration
*aFront view of wire harness connector
(to Skid Control ECU [Master Cylinder Solenoid])
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
15.RECONFIRM DTC

Clear the DTCs ().

Turn the ignition switch off.

Check if the same DTC is output ().

Result
ResultProceed to
DTC is not outputA
DTC is output (for LHD)B
DTC is output (for RHD)C
B
REPLACE MASTER CYLINDER SOLENOID ()
C
REPLACE MASTER CYLINDER SOLENOID ()
A
CHECK FOR INTERMITTENT PROBLEMS ()