Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - BRAKE SYSTEM OTHER

BRAKE PEDAL (for RHD) - REMOVAL

1. PRECAUTION
  • NOTICE:
  • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (),
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  • NOTICE:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
3. REMOVE FRONT DOOR SCUFF PLATE RH
  • HINT:
  • Use the same procedures described for the LH side.
4. REMOVE COWL SIDE TRIM BOARD RH
Brake Pedal (For Rhd) - Removal. BRAKE SYSTEM OTHER. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the cap nut.

Detach the 2 clips and remove the cowl side trim board.

5. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
Brake Pedal (For Rhd) - Removal. BRAKE SYSTEM OTHER. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 screws.

Detach the 3 claws.

Disconnect the connectors and remove the No. 1 instrument panel under cover.

6. REMOVE LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL
Brake Pedal (For Rhd) - Removal. BRAKE SYSTEM OTHER. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a screwdriver, detach the 2 claws and open the hole cover.

  • HINT:
  • Tape the screwdriver tip before use.
Text in Illustration
*1Protective Tape

w/ Driver Side Knee Airbag:

Remove the 2 bolts.

Detach the 16 claws.

Brake Pedal (For Rhd) - Removal. BRAKE SYSTEM OTHER. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/o Driver Side Knee Airbag:

Remove the 2 bolts.

Detach the 9 claws.

Brake Pedal (For Rhd) - Removal. BRAKE SYSTEM OTHER. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Brake Pedal (For Rhd) - Removal. BRAKE SYSTEM OTHER. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

for Automatic Air Conditioning System:

Detach the 2 claws and remove the room temperature sensor.

Brake Pedal (For Rhd) - Removal. BRAKE SYSTEM OTHER. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the 2 claws and disconnect the 2 control cables.

Disconnect the connectors and remove the lower No. 1 instrument panel finish panel.

7. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY
Brake Pedal (For Rhd) - Removal. BRAKE SYSTEM OTHER. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 5 bolts and driver side knee airbag.

Disconnect the connector.

  • NOTICE:
  • When handling the airbag connector, take care not to damage the airbag wire harness.
8. REMOVE PUSH ROD PIN
Brake Pedal (For Rhd) - Removal. BRAKE SYSTEM OTHER. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the clip and push rod pin from the brake pedal lever.

9. REMOVE STOP LIGHT SWITCH ASSEMBLY

Disconnect the stop light switch connector.

Remove the stop light switch ().

10. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY
Brake Pedal (For Rhd) - Removal. BRAKE SYSTEM OTHER. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Loosen the hexagon bolt.

  • HINT:
  • Hold the bolt in place and loosen the nut.
  • NOTICE:
  • Only loosen the nut. Do not remove the bolt or nut.

Remove the bolt from the brake pedal support reinforcement.

Brake Pedal (For Rhd) - Removal. BRAKE SYSTEM OTHER. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 4 nuts and brake pedal support assembly.