Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK DTC

CHECK CAN COMMUNICATION LINE

READ VALUE USING GTS (PARKING BRAKE SW)

PERFORM ACTIVE TEST USING GTS (BRAKE WARNING LIGHT)

INSPECT PARKING BRAKE SWITCH

CHECK HARNESS AND CONNECTOR (PARKING BRAKE SWITCH - MAIN BODY ECU)

ANTI-LOCK BRAKE SYSTEM - Brake Warning Light Remains ON

DESCRIPTION

The brake warning light comes on when brake fluid is insufficient, the parking brake is applied or the EBD is defective.


WIRING DIAGRAM

Anti-Lock Brake System - Brake Warning Light Remains On. BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

  • NOTICE:
  • After replacing the master cylinder solenoid, perform calibration ().
1.CHECK DTC

Check for DTCs ().

Result
ResultProceed to
DTC is not outputA
DTC is outputB
B
REPAIR CIRCUITS INDICATED BY OUTPUT DTCS ()
A
2.CHECK CAN COMMUNICATION LINE

Turn the ignition switch off.

Connect the GTS to the DLC3.

Turn the ignition switch to ON.

Turn the GTS on.

Select CAN Bus Check from the System Selection Menu screen and follow the prompts on the screen to inspect the CAN bus.

  • OK:
  • CAN Bus Check indicates no malfunctions in CAN communication.
Result
ResultProceed to
OKA
NG (for LHD)B
NG (for RHD)C
B
GO TO CAN COMMUNICATION SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING) ()
C
GO TO CAN COMMUNICATION SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING) ()
A
3.READ VALUE USING GTS (PARKING BRAKE SW)

Turn the ignition switch off.

Connect the GTS to the DLC3.

Turn the ignition switch to ON.

Turn the GTS on.

Enter the following menus: Chassis / ABS/VSC/TRC / Data List.

ABS/VSC/TRC
Tester DisplayMeasurement Item/RangeNormal ConditionDiagnostic Note
Parking Brake SWParking brake switch/ ON or OFFON: Parking brake applied
OFF: Parking brake released
-

Using the GTS, check the input of the switch operation when the parking brake pedal is operated.

  • OK:
  • When the parking brake is operated, the display changes as shown above.
NG
Go to step 5
OK
4.PERFORM ACTIVE TEST USING GTS (BRAKE WARNING LIGHT)

Turn the ignition switch off.

Connect the GTS to the DLC3.

Turn the ignition switch to ON.

Turn the GTS on.

Enter the following menus: Chassis / ABS/VSC/TRC / Active Test.

ABS/VSC/TRC
Tester DisplayTest PartControl RangeDiagnostic Note
Brake Warning LightBrake warning lightWarning light ON/OFFObserve the combination meter.

When performing the Brake Warning Light Active Test, check Brake Warning Light in the Data.

ABS/VSC/TRC
Tester DisplayMeasurement Item/RangeNormal ConditionDiagnostic Note
Brake Warning LightBrake warning light/ ON or OFFON: Warning light on
OFF: Warning light off
-
Result
ResultProceed to
Data List DisplayData List Display when Performing Active Test ON/OFF Operation
ONChanges between ON and OFFA
Does not change between ON and OFF (for LHD)B
Does not change between ON and OFF (for RHD)C
OFFChanges between ON and OFFA
Does not change between ON and OFF (for LHD)B
Does not change between ON and OFF (for RHD)C
B
REPLACE MASTER CYLINDER SOLENOID ()
C
REPLACE MASTER CYLINDER SOLENOID ()
A
GO TO METER / GAUGE SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING) ()
5.INSPECT PARKING BRAKE SWITCH

Disconnect the E53 parking brake switch connector.

Anti-Lock Brake System - Brake Warning Light Remains On. BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionSwitch ConditionSpecified Condition
    1 - Body ground Parking brake applied
    (Switch pin not pushed in)
    Below 1 Ω
    Parking brake released
    (Switch pin pushed in)
    10 kΩ or higher
Text in Illustration
*aComponent without harness connected
(Parking Brake Switch)
NG
REPLACE PARKING BRAKE SWITCH ASSEMBLY ()
OK
6.CHECK HARNESS AND CONNECTOR (PARKING BRAKE SWITCH - MAIN BODY ECU)

Disconnect the E53 parking brake switch connector.

Disconnect the 2D main body ECU (cowl side junction block LH).

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    E53-1 - 2D-22AlwaysBelow 1 Ω
    E53-1 - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
REPLACE MAIN BODY ECU (COWL SIDE JUNCTION BLOCK LH)