Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - СИСТЕМЫ ВПУСКА И ВЫПУСКА ОТРАБОТАВШИХ ГАЗОВ ДВИГАТЕЛЯ 5L-E

INSTALL INTAKE MANIFOLD

INSTALL INJECTION PIPE

INSTALL DIESEL THROTTLE BODY ASSEMBLY

INSTALL INTAKE FLANGE

INSTALL INTAKE PIPE

BLEED INJECTION PIPE

INSPECT FOR FUEL LEAK

ВПУСКНОЙ КОЛЛЕКТОР - УСТАНОВКА

1. INSTALL INTAKE MANIFOLD
Впускной Коллектор - Установка. СИСТЕМЫ ВПУСКА И ВЫПУСКА ОТРАБОТАВШИХ ГАЗОВ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Install a new gasket to the cylinder head with the protrusion facing upward.

Text in Illustration
*aProtrusion
*bUpward
Впускной Коллектор - Установка. СИСТЕМЫ ВПУСКА И ВЫПУСКА ОТРАБОТАВШИХ ГАЗОВ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Install the intake manifold with the 6 bolts and 2 nuts. Uniformly tighten the bolts and nuts in several steps.

  • Момент затяжки:
  • 24 N*m{ 240 kgf*cm, 17 ft.*lbf}
Text in Illustration
*1Nut

Install the wire harness bracket with the bolt.

  • Момент затяжки:
  • 13 N*m{ 131 kgf*cm, 9 ft.*lbf}
2. INSTALL INJECTION PIPE

Install the 2 lower clamps to the intake manifold.

Впускной Коллектор - Установка. СИСТЕМЫ ВПУСКА И ВЫПУСКА ОТРАБОТАВШИХ ГАЗОВ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a 17 mm union nut wrench, install the 4 injection pipes.

  • Момент затяжки:
  • 25 N*m{ 250 kgf*cm, 18 ft.*lbf}
  • ПРИМЕЧАНИЕ:
  • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (See page ).

Secure the injection pipes by installing the 2 upper pipe clamps and 2 nuts.

  • Момент затяжки:
  • 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
3. INSTALL DIESEL THROTTLE BODY ASSEMBLY

Install a new gasket and the diesel throttle body.

Connect the throttle control motor connector.

Install the bracket with the 2 bolts.

  • Момент затяжки:
  • 13 N*m{ 131 kgf*cm, 9 ft.*lbf}

Connect the throttle open switch connector.

4. INSTALL INTAKE FLANGE

Install a new gasket and the intake flange with the 3 nuts.

  • Момент затяжки:
  • 12 N*m{ 122 kgf*cm, 9 ft.*lbf}

Connect the manifold absolute pressure sensor connector.

Install the heater hose bracket with the bolt.

  • Момент затяжки:
  • 14 N*m{ 138 kgf*cm, 10 ft.*lbf}

Connect the PCV hose.

5. INSTALL INTAKE PIPE

Install the intake pipe with the 2 bolts.

  • Момент затяжки:
  • 18 N*m{ 184 kgf*cm, 13 ft.*lbf}

Tighten the intake pipe clamp.

  • Момент затяжки:
  • 6.0 N*m{ 61 kgf*cm, 53 in.*lbf}
6. BLEED INJECTION PIPE

Install the 2 lower clamps to the intake manifold.

Впускной Коллектор - Установка. СИСТЕМЫ ВПУСКА И ВЫПУСКА ОТРАБОТАВШИХ ГАЗОВ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Install the 4 injection pipes.

  • Момент затяжки:
  • 25 N*m{ 250 kgf*cm, 18 ft.*lbf}
Text in Illustration
*afor Injection Nozzle Side
*bfor Injection Pump Side
  • ПРИМЕЧАНИЕ:
  • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (See page ).

Install the 2 upper pipe clamps with the 2 nuts.

  • Момент затяжки:
  • 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
7. INSPECT FOR FUEL LEAK

Check that there are no fuel leaks anywhere in the fuel system after performing maintenance.

  • УКАЗАНИЕ:
  • When checking for fuel leaks, make sure that there is pressure in the fuel line.