Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E

INSTALL INJECTION PUMP ASSEMBLY

INSTALL INJECTION PUMP DRIVE PULLEY

INSTALL INJECTION PIPE SET

INSTALL DIESEL THROTTLE BODY

INSTALL TIMING BELT

BLEED INJECTION PIPE

ТОПЛИВНЫЙ НАСОС ВЫСОКОГО ДАВЛЕНИЯ - УСТАНОВКА

1. INSTALL INJECTION PUMP ASSEMBLY

Temporarily install the injection pump to the timing gear case with the 2 nuts.

Temporarily install the injection pump stay to the injection pump rear end with the 3 bolts.

Топливный Насос Высокого Давления - Установка. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Rotate the pump body to align the marks on the pump flange and timing gear case.

Tighten the 2 nuts.

  • Момент затяжки:
  • 21 N*m{ 209 kgf*cm, 15 ft.*lbf}

Tighten the 3 bolts.

  • Момент затяжки:
  • 26 N*m{ 265 kgf*cm, 19 ft.*lbf}
Топливный Насос Высокого Давления - Установка. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Connect the 3 fuel hoses.

Connect the 5 connectors and attach the wire harness clamp.

2. INSTALL INJECTION PUMP DRIVE PULLEY
Топливный Насос Высокого Давления - Установка. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST, install the injection pump drive pulley with the nut.

  • SST
  • 09213-14010(91651-60865)
    09330-00021
  • Момент затяжки:
  • 64 N*m{ 650 kgf*cm, 47 ft.*lbf}
3. INSTALL INJECTION PIPE SET

Install the 2 lower clamps to the intake manifold.

Топливный Насос Высокого Давления - Установка. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Install the 4 injection pipes.

  • Момент затяжки:
  • 25 N*m{ 250 kgf*cm, 18 ft.*lbf}
Text in Illustration
*afor Injection Nozzle Side
*bfor Injection Pump Side
  • ПРИМЕЧАНИЕ:
  • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (See page ).

Install the 2 upper pipe clamps with the 2 nuts.

  • Момент затяжки:
  • 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
4. INSTALL DIESEL THROTTLE BODY

Install the diesel throttle body (See page ).

5. INSTALL TIMING BELT

Install the timing belt (See page ).

6. BLEED INJECTION PIPE

Move the hand pump on the upper part of the fuel filter up and down and fill the injection pump and fuel system with fuel.

Loosen one of the union nuts (on the nozzle side).

Crank the engine until fuel comes out from the union nut connection (on the nozzle side).

Tighten the union nut.

  • Момент затяжки:
  • 25 N*m{ 250 kgf*cm, 18 ft.*lbf}
  • ПРИМЕЧАНИЕ:
  • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (See page ).

Perform the procedures above for each injection pipe.