Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E
INSTALL NOZZLE HOLDER AND NOZZLE SET
INSTALL NOZZLE LEAKAGE PIPE ASSEMBLY
INSTALL NO. 1 GLOW PLUG CONNECTOR
INSTALL INJECTION PIPE SET
INSTALL DIESEL THROTTLE BODY
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
BLEED INJECTION PIPE
INSPECT FOR FUEL LEAK
ТОПЛИВНАЯ ФОРСУНКА - УСТАНОВКА
| 1. INSTALL NOZZLE HOLDER AND NOZZLE SET |
Install 4 new injection nozzle seat gaskets and the 4 injection nozzle seats to the injection nozzle holes of the cylinder head.
Using SST, install the 4 nozzle holder and nozzle sets.
- SST
- 09268-64010(09268-64020)
- Момент затяжки:
- 64 N*m{ 650 kgf*cm, 47 ft.*lbf}
| 2. INSTALL NOZZLE LEAKAGE PIPE ASSEMBLY |
Install 4 new ring packing washers and the leakage pipe with the 4 nuts.
- Момент затяжки:
- 30 N*m{ 301 kgf*cm, 22 ft.*lbf}
Connect the fuel hose to the leakage pipe.
| 3. INSTALL NO. 1 GLOW PLUG CONNECTOR |
Install the No. 1 glow plug resistor insulator and No. 1 glow plug connector.
Install the glow plug connector with the 4 nuts. Uniformly tighten the nuts.
- Момент затяжки:
- 1.0 N*m{ 10 kgf*cm, 9 in.*lbf}
| *1 | Nut |
| *2 | Washer |
| *3 | No. 2 Glow Plug Resistor Insulator |
| *4 | Engine Wire |
| *5 | No. 1 Glow Plug Connector |
| *6 | No. 1 Glow Plug Resistor Insulator |
| *7 | Bolt |
Install the 4 screw grommets.
Connect the engine wire and install the No. 2 glow plug resistor insulator and washer with the bolt.
- Момент затяжки:
- 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
| 4. INSTALL INJECTION PIPE SET |
Install the 2 lower clamps to the intake manifold.
Install the 4 injection pipes.
- Момент затяжки:
- 25 N*m{ 250 kgf*cm, 18 ft.*lbf}
| *a | for Injection Nozzle Side |
| *b | for Injection Pump Side |
- ПРИМЕЧАНИЕ:
- Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (See page ).
Install the 2 upper pipe clamps with the 2 nuts.
- Момент затяжки:
- 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
| 5. INSTALL DIESEL THROTTLE BODY |
Install the diesel throttle body (See page ).
| 6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
- ПРИМЕЧАНИЕ:
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).
| 7. BLEED INJECTION PIPE |
Move the hand pump on the upper part of the fuel filter up and down and fill the injection pump and fuel system with fuel.
Loosen one of the union nuts (on the nozzle side).
Crank the engine until fuel comes out from the union nut connection (on the nozzle side).
Tighten the union nut.
- Момент затяжки:
- 25 N*m{ 250 kgf*cm, 18 ft.*lbf}
- ПРИМЕЧАНИЕ:
- Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (See page ).
Perform the procedures above for each injection pipe.
| 8. INSPECT FOR FUEL LEAK |
Check that there are no fuel leaks anywhere in the fuel system after performing maintenance.
- УКАЗАНИЕ:
- When checking for fuel leaks, make sure that there is pressure in the fuel line.