Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - СИСТЕМА УПРАВЛЕНИЯ ДВИГАТЕЛЕМ 5L-E

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK GLOW INDICATOR LIGHT

CHECK GLOW PLUG ASSEMBLY (INSTALLATION)

INSPECT GLOW PLUG ASSEMBLY (RESISTANCE)

CHECK INDICATOR LIGHTING TIME AND AFTER GLOW TIME

READ OUTPUT DTC

INSPECT GLOW RELAY ASSEMBLY

CHECK ECM (SREL VOLTAGE)

CHECK HARNESS AND CONNECTOR (GLOW RELAY - ECM AND BODY GROUND)

CHECK HARNESS AND CONNECTOR (GLOW PLUG RELAY (GLOW) - GLOW PLUG ASSEMBLY AND BATTERY)

CHECK ECM (GIND VOLTAGE)

CHECK HARNESS AND CONNECTOR (ECM - COMBINATION METER ASSEMBLY)

CHECK HARNESS AND CONNECTOR (COMBINATION METER ASSEMBLY - BATTERY)

СИСТЕМА ECD - Pre-heating Control Circuit

DESCRIPTION

When the ignition switch is turned to ON, the ECM calculates the glow indicator lighting time/heating corresponding to the coolant temperature at that time and turns on the glow indicator light/glow plug relay (GLOW).


As ceramic is used for glow plug assembly material, current control is not performed.


Система Ecd - Pre-Heating Control Circuit. СИСТЕМА УПРАВЛЕНИЯ ДВИГАТЕЛЕМ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

WIRING DIAGRAM

Система Ecd - Pre-Heating Control Circuit. СИСТЕМА УПРАВЛЕНИЯ ДВИГАТЕЛЕМ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

INSPECTION PROCEDURE

  • ПРИМЕЧАНИЕ:
  • Inspect the fuses for circuits related to this system before performing the following inspection procedure.
1.CHECK GLOW INDICATOR LIGHT

Turn the ignition switch to ON.

Check that the glow indicator light comes on.

  • OK:
  • The glow indicator light remains on for 0.5 seconds or more, and then goes off.
NG
Перейдите к шагу 10
OK
2.CHECK GLOW PLUG ASSEMBLY (INSTALLATION)

Check that the glow plug assembly and glow plug wire are securely installed.

  • OK:
  • The glow plug assembly and glow plug wire are securely installed.
NG
TIGHTEN GLOW PLUG ASSEMBLY
OK
3.INSPECT GLOW PLUG ASSEMBLY (RESISTANCE)

Inspect the glow plug assembly (See page ).

NG
REPLACE GLOW PLUG ASSEMBLY
OK
4.CHECK INDICATOR LIGHTING TIME AND AFTER GLOW TIME
NG
REPLACE ECM
OK
5.READ OUTPUT DTC

Connect the intelligent tester to the DLC3.

Turn the ignition switch to ON and turn the tester on.

Enter the following menus: Powertrain / Engine and ECT / DTC.

Read the DTCs (See page ).

Result
ResultProceed to
DTC is not outputA
DTC is outputB
B
GO TO RELEVANT DTC CHART
A
6.INSPECT GLOW RELAY ASSEMBLY

Inspect the glow plug relay (GLOW) (See page ).

NG
REPLACE GLOW PLUG RELAY (GLOW)
OK
7.CHECK ECM (SREL VOLTAGE)
Система Ecd - Pre-Heating Control Circuit. СИСТЕМА УПРАВЛЕНИЯ ДВИГАТЕЛЕМ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Turn the ignition switch to the start position.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    G61-2 (SREL) - C101-14 (E1)Cranking11 to 14 V
Text in Illustration
*aComponent with harness connected
(ECM)
NG
REPLACE ECM
OK
8.CHECK HARNESS AND CONNECTOR (GLOW RELAY - ECM AND BODY GROUND)

Disconnect the ECM connector.

Remove the glow relay from the engine room relay block.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance (Check for Open):
  • Tester ConnectionConditionSpecified Condition
    G61-2 (SREL) - Relay block glow relay terminal 2AlwaysBelow 1 Ω
    Relay block glow relay terminal 1 - Body groundAlwaysBelow 1 Ω
  • Standard Resistance (Check for Short):
  • Tester ConnectionConditionSpecified Condition
    G61-2 (SREL) or relay block glow relay terminal 2 - Body groundAlways10 kΩ or higher

Reconnect the ECM connector.

Reinstall the glow relay.

NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
9.CHECK HARNESS AND CONNECTOR (GLOW PLUG RELAY (GLOW) - GLOW PLUG ASSEMBLY AND BATTERY)

Disconnect the cable from the negative (-) battery terminal.

Disconnect the cable from the positive (+) battery terminal.

Remove the glow relay from the engine room relay block.

Disconnect the glow plug wire.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance (Check for Open):
  • Tester ConnectionConditionSpecified Condition
    Relay block glow relay terminal 3 - C114-1AlwaysBelow 1 Ω
    Relay block glow relay terminal 5 - Positive (+) battery terminalAlwaysBelow 1 Ω
  • ПРИМЕЧАНИЕ:
  • After reconnecting the battery cable, the radio and clock need to be adjusted as they were previously.

Reinstall the glow relay.

Reconnect the glow plug wire.

Reconnect the cable to the positive (+) battery terminal.

Reconnect the cable to the negative (-) battery terminal.

NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE
10.CHECK ECM (GIND VOLTAGE)
Система Ecd - Pre-Heating Control Circuit. СИСТЕМА УПРАВЛЕНИЯ ДВИГАТЕЛЕМ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Disconnect the ECM connector.

Turn the ignition switch to ON.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    G62-1 (GIND) - C101-14 (E1)Ignition switch ON11 to 14 V
Text in Illustration
*aRear view of wire harness connector
(to ECM)

Reconnect the ECM connector.

NG
Перейдите к шагу 11
OK
REPLACE ECM
11.CHECK HARNESS AND CONNECTOR (ECM - COMBINATION METER ASSEMBLY)

Disconnect the combination meter assembly connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    G7-8 - G62-1 (GIND)AlwaysBelow 1 Ω

Reconnect the combination meter assembly connector.

Reconnect the ECM connector.

NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
12.CHECK HARNESS AND CONNECTOR (COMBINATION METER ASSEMBLY - BATTERY)
Система Ecd - Pre-Heating Control Circuit. СИСТЕМА УПРАВЛЕНИЯ ДВИГАТЕЛЕМ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Disconnect the combination meter assembly connector.

Turn the ignition switch to ON.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    G6-28 - Body groundIgnition switch ON11 to 14 V
Text in Illustration
*aFront view of wire harness connector
(to Combination Meter Assembly)

Reconnect the combination meter assembly connector.

NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
REPLACE COMBINATION METER ASSEMBLY