Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E

REMOVE EXHAUST MANIFOLD

REMOVE TIMING BELT

REMOVE DIESEL THROTTLE BODY

DISCONNECT COOLER COMPRESSOR ASSEMBLY

REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET

DISCONNECT HEATER WATER HOSE SUB-ASSEMBLY

REMOVE INJECTION PIPE SET

DISCONNECT WIRE HARNESS

REMOVE WIRING HARNESS CLAMP BRACKET (for LHD)

REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

REMOVE CAMSHAFT

REMOVE CYLINDER HEAD SUB-ASSEMBLY

INSPECT CYLINDER HEAD SET BOLT

REMOVE CYLINDER HEAD GASKET

ПРОКЛАДКА ГОЛОВКИ БЛОКА ЦИЛИНДРОВ - СНЯТИЕ

1. REMOVE EXHAUST MANIFOLD

Remove the exhaust manifold (See page ).

2. REMOVE TIMING BELT

Remove the timing belt (See page ).

3. REMOVE DIESEL THROTTLE BODY

Remove the diesel throttle body (See page ).

4. DISCONNECT COOLER COMPRESSOR ASSEMBLY
Прокладка Головки Блока Цилиндров - Снятие. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the 4 bolts and idle pulley bracket.

Прокладка Головки Блока Цилиндров - Снятие. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Disconnect the connector.

Remove the 3 bolts and disconnect the cooler compressor.

  • УКАЗАНИЕ:
  • It is not necessary to completely remove the cooler compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.
5. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET
Прокладка Головки Блока Цилиндров - Снятие. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the bolt and disconnect the generator.

Прокладка Головки Блока Цилиндров - Снятие. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the 4 bolts and No. 1 compressor mounting bracket.

6. DISCONNECT HEATER WATER HOSE SUB-ASSEMBLY
Прокладка Головки Блока Цилиндров - Снятие. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the bolt and disconnect the heater water hoses.

Text in Illustration
*Afor Rear Heater
7. REMOVE INJECTION PIPE SET
Прокладка Головки Блока Цилиндров - Снятие. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a union nut wrench, loosen the 8 union nuts of the 4 injection pipes.

Text in Illustration
*1Union Nut Wrench
*afor Injection Nozzle Side
*bfor Injection Pump Side

Remove the 2 nuts, 2 upper pipe clamps and 4 injection pipes with 2 lower pipe clamps.

8. DISCONNECT WIRE HARNESS

Remove the terminal cap.

Прокладка Головки Блока Цилиндров - Снятие. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the nut and generator wire.

Disconnect the generator connector and cooler compressor connector.

Detach the 4 wire harness clamps.

for RHD:

Прокладка Головки Блока Цилиндров - Снятие. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Detach the 5 wire harness clamps.

Прокладка Головки Блока Цилиндров - Снятие. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

for LHD:

Detach the 4 wire harness clamps.

Прокладка Головки Блока Цилиндров - Снятие. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Detach the 3 wire harness clamps.

9. REMOVE WIRING HARNESS CLAMP BRACKET (for LHD)
Прокладка Головки Блока Цилиндров - Снятие. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the bolt and wiring harness clamp bracket.

10. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

Remove the 9 bolts, nut, cylinder head cover and gasket.

11. REMOVE CAMSHAFT
Прокладка Головки Блока Цилиндров - Снятие. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Turn the camshaft with a wrench so that the key groove faces upward.

Text in Illustration
*1Upward
*2Key Groove
Прокладка Головки Блока Цилиндров - Снятие. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Uniformly loosen and remove the 10 bearing cap bolts in several steps in the sequence shown in the illustration.

Remove the 5 bearing caps and camshaft.

  • УКАЗАНИЕ:
  • Arrange the bearing caps in the correct order.
12. REMOVE CYLINDER HEAD SUB-ASSEMBLY
Прокладка Головки Блока Цилиндров - Снятие. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Uniformly loosen and remove the 18 cylinder head bolts in several steps in the sequence shown.

  • ПРИМЕЧАНИЕ:
  • Head warpage or cracking could result from removing bolts in an incorrect order.

Lift the cylinder head from the dowels on the cylinder block to remove it, and place the cylinder head on wooden blocks on a workbench.

  • ПРИМЕЧАНИЕ:
  • Do not damage the contact surfaces of the cylinder head and cylinder block.
  • УКАЗАНИЕ:
  • If the cylinder head is difficult to lift off, pry between the cylinder head and block with a screwdriver.
13. INSPECT CYLINDER HEAD SET BOLT
Прокладка Головки Блока Цилиндров - Снятие. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a vernier caliper, measure the minimum outer diameter of the elongated thread at the measuring point.

  • Standard outer diameter:
  • 11.80 to 12.00 mm (0.465 to 0.472 in.)
  • Minimum outer diameter:
  • 11.60 mm (0.457 in.)
Text in Illustration
*aMeasuring Point
*bElongated Thread

If the diameter is less than the minimum, replace the cylinder head set bolt.


14. REMOVE CYLINDER HEAD GASKET