Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E

REPLACE INTAKE VALVE GUIDE BUSH

REPLACE EXHAUST VALVE GUIDE BUSH

REPLACE TIGHT PLUG

REPLACE RING PIN

ГОЛОВКА БЛОКА ЦИЛИНДРОВ - ЗАМЕНА

1. REPLACE INTAKE VALVE GUIDE BUSH

Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).

Головка Блока Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST and a hammer, tap out the valve guide bush.

  • SST
  • 09201-10000(09201-01080)
    09950-70010(09951-07100)

Using a caliper gauge, measure the bush bore diameter of the cylinder head.

Select a new guide bush.

  • New Guide Bush:
  • ItemSpecified Conditions
    Bush Bore Diameter13.004 to 13.025 mm (0.512 to 0.513 in.)13.054 to 13.075 mm (0.514 to 0.515 in.)
    Bush to be UsedSTDO/S 0.05

If the bush bore diameter of the cylinder head is more than 13.025 mm (0.513 in.), machine the bush bore to a dimension of 13.054 to 13.075 mm (0.514 to 0.515 in.).


If the bush bore diameter of the cylinder head is more than 13.075 mm (0.515 in.), replace the cylinder head.


Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).

Головка Блока Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST and a hammer, tap in a new guide bush to the specified protrusion height.

  • SST
  • 09950-70010(09951-07100)
    09201-10000(09201-01070)
  • Standard protrusion height:
  • 10.8 to 11.2 mm (0.425 to 0.441 in.)
Text in Illustration
*1Protrusion Height
Головка Блока Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a sharp 8.0 mm reamer, ream the guide bush to obtain the specified clearance (See page ).

Text in Illustration
*1Reamer
2. REPLACE EXHAUST VALVE GUIDE BUSH

Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).

Головка Блока Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST and a hammer, tap out the valve guide bush.

  • SST
  • 09201-10000(09201-01080)
    09950-70010(09951-07100)

Using a caliper gauge, measure the bush bore diameter of the cylinder head.

Select a new guide bush.

  • New Guide Bush:
  • ItemSpecified Conditions
    Bush Bore Diameter13.004 to 13.025 mm (0.512 to 0.513 in.)13.054 to 13.075 mm (0.514 to 0.515 in.)
    Bush to be UsedSTDO/S 0.05

If the bush bore diameter of the cylinder head is more than 13.025 mm (0.513 in.), machine the bush bore to a dimension of 13.054 to 13.075 mm (0.514 to 0.515 in.).


If the bush bore diameter of the cylinder head is more than 13.075 mm (0.515 in.), replace the cylinder head.


Gradually heat the cylinder head to approximately 80 to 100°C (176 to 212°F).

Головка Блока Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST and a hammer, tap in a new guide bush to the specified protrusion height.

  • SST
  • 09950-70010(09951-07100)
    09201-10000(09201-01070)
  • Standard protrusion height:
  • 10.8 mm to 11.2 mm (0.425 to 0.441 in.)
Text in Illustration
*1Protrusion Height
Головка Блока Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a sharp 8.0 mm reamer, ream the guide bush to obtain the specified clearance (See page ).

Text in Illustration
*1Reamer
3. REPLACE TIGHT PLUG
  • ПРИМЕЧАНИЕ:
  • If coolant leaks from the tight plug or the plug is corroded, replace it.

Apply adhesive to new tight plugs.

  • Adhesive:
  • Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

Install the tight plugs as shown in the illustration.

Головка Блока Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Text in Illustration
*aFront Side*bCylinder Head Cover Side
*cRear Side*dIntake Manifold Side
*eStops--

Using SST, tap in the 7 tight plugs labeled A.

  • SST
  • 09950-60010(09951-00250)
    09950-70010(09951-07100)

Using SST, tap in the tight plug labeled B.

  • SST
  • 09950-60010(09951-00300)
    09950-70010(09951-07100)

Using SST, tap in the 2 tight plugs labeled C.

  • SST
  • 09950-60010(09951-00450)
    09950-70010(09951-07100)
4. REPLACE RING PIN
  • ПРИМЕЧАНИЕ:
  • It is not necessary to remove a ring pin unless it is being replaced.

Using a plastic-faced hammer, tap in a new ring pin until it stops.

Головка Блока Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Text in Illustration
*1Height*2Diameter
*aFront Side*bCylinder Head Cover Side
*cUntil pin stop--
  • Standard Ring Pin:
  • ItemHeightDiameter
    Ring pin8 mm (0.315 in.)11 mm (0.433 in.)