Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - СИСТЕМА УПРАВЛЕНИЯ ДВИГАТЕЛЕМ 5L-E

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

When using intelligent tester:

READ VALUE USING INTELLIGENT TESTER (ACCELERATOR POSITION)

READ OUTPUT DTC (CHECK IF ACCELERATOR PEDAL POSITION SENSOR DTC IS OUTPUT AGAIN)

CHECK HARNESS AND CONNECTOR (ECM - ACCELERATOR PEDAL POSITION SENSOR)

CHECK ECM (VC, VCPA VOLTAGE)

REPLACE ACCELERATOR PEDAL ROD ASSEMBLY

READ OUTPUT DTC (CHECK IF ACCELERATOR PEDAL POSITION SENSOR DTC IS OUTPUT AGAIN)

When not using intelligent tester:

CHECK HARNESS AND CONNECTOR (ECM - ACCELERATOR PEDAL POSITION SENSOR)

CHECK ECM (VC, VCPA VOLTAGE)

REPLACE ACCELERATOR PEDAL ROD ASSEMBLY

READ OUTPUT DTC (CHECK IF ACCELERATOR PEDAL POSITION SENSOR DTC IS OUTPUT AGAIN)

DTC 19 (1) Accelerator Position Sensor Circuit Malfunction

DESCRIPTION

  • УКАЗАНИЕ:
This is a troubleshooting procedure for the accelerator pedal position sensor.
This electrical throttle system does not use a throttle cable.
This accelerator pedal position sensor is a non-contact type.

The accelerator pedal position sensor is mounted on the accelerator pedal to detect the position of the accelerator pedal. Since this sensor is electronically controlled with hall elements, accurate control and reliability can be obtained. It has 2 sensors in order to detect the accelerator position and malfunctions of the accelerator position sensor.


Due to the accelerator pedal position sensor, the voltage applied to terminals VPA and VPA2 of the ECM changes between 0 V and 5 V according to the position of the accelerator pedal. VPA is a signal which indicates the actual accelerator pedal position and is used for engine control, and VPA2 is a signal which indicates information about the position and is used for detecting malfunctions. Based on the signals input to terminals VPA and VPA2, the ECM determines the current position of the accelerator pedal and controls the injection pump.


Dtc 19 (1)  Accelerator Position Sensor Circuit Malfunction. СИСТЕМА УПРАВЛЕНИЯ ДВИГАТЕЛЕМ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

DTC No.DTC Detection ConditionTrouble Area
19 (1)Condition (a), (b), (c) or (d) continues for 2.0 seconds:
(a) VPA is 0.2 V or less and VPA2 is 0.5 V or less.
(b) VPA is 4.8 V or higher.
(c) VPA is 0.2 V or higher and 3.45 V or less, and VPA2 is 4.8 V or higher.
(d) "VPA minus VPA2" is 0.02 V or less.
Open or short in accelerator pedal position sensor circuit
Accelerator pedal position sensor
ECM
Condition (a) continues for 0.5 seconds:
(a) VPA is 0.2 V or less, or VPA2 is 0.5 V or less.
  • УКАЗАНИЕ:
  • After confirming DTC 19 (1), use the intelligent tester to confirm the throttle valve opening amount.
Trouble AreaAccelerator Pedal Position Expressed as Voltage
Accelerator pedal releasedAccelerator pedal depressed
ACCEL POS #1ACCEL POS #2ACCEL POS #1ACCEL POS #2
VC circuit open0 to 0.2 V0 to 0.2 V0 to 0.2 V0 to 0.2 V
VPA circuit open or shorted to ground0 to 0.2 V1.2 to 2.0 V0 to 0.2 V3.4 to 5.3 V
VPA2 circuit open or shorted to ground0.5 to 1.1 V0 to 0.2 V2.6 to 4.5 V0 to 0.2 V
E2 circuit open4.5 to 5.5 V4.5 to 5.5 V4.5 to 5.5 V4.5 to 5.5 V

WIRING DIAGRAM

Dtc 19 (1)  Accelerator Position Sensor Circuit Malfunction. СИСТЕМА УПРАВЛЕНИЯ ДВИГАТЕЛЕМ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

INSPECTION PROCEDURE

  • УКАЗАНИЕ:
  • Read freeze frame data using the intelligent tester. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred.

When using intelligent tester:

1.READ VALUE USING INTELLIGENT TESTER (ACCELERATOR POSITION)
Dtc 19 (1)  Accelerator Position Sensor Circuit Malfunction. СИСТЕМА УПРАВЛЕНИЯ ДВИГАТЕЛЕМ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Connect the intelligent tester to the DLC3.

Turn the ignition switch to ON.

Enter the following menus: Powertrain / Engine and ECT / Data List / Accel Position.

Check that the value displayed on the intelligent tester changes when repeatedly depressing and releasing the accelerator pedal.

  • OK:
  • Value changes.
Text in Illustration
*aDepressed
*bReleased
NG
Перейдите к шагу 3
OK
2.READ OUTPUT DTC (CHECK IF ACCELERATOR PEDAL POSITION SENSOR DTC IS OUTPUT AGAIN)

Connect the intelligent tester to the DLC3.

Clear the DTC (See page ).

Turn the ignition switch off for 30 seconds or more.

Start the engine and idle it for 15 seconds or more.

Read the DTCs (See page ).

Result
ResultProceed to
DTC 19 (1) output againA
No DTC outputB
B
SYSTEM OK
A
REPLACE ECM
3.CHECK HARNESS AND CONNECTOR (ECM - ACCELERATOR PEDAL POSITION SENSOR)

Disconnect the accelerator pedal position sensor connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance (Check for Open):
  • Tester ConnectionConditionSpecified Condition
    A19-1 (VCP2) - C102-1 (VC)AlwaysBelow 1 Ω
    A19-2 (EPA2) - C102-9 (E2)AlwaysBelow 1 Ω
    A19-3 (VPA2) - G62-12 (VPA2)AlwaysBelow 1 Ω
    A19-4 (VCPA) - G62-6 (VCPA)AlwaysBelow 1 Ω
    A19-5 (EPA) - G62-4 (EPA)AlwaysBelow 1 Ω
    A19-6 (VPA) - G62-5 (VPA)AlwaysBelow 1 Ω
  • Standard Resistance (Check for Short):
  • Tester ConnectionConditionSpecified Condition
    A19-1 (VCP2) or C102-1 (VC) - Body groundAlways10 kΩ or higher
    A19-2 (EPA2) or C102-9 (E2) - Body groundAlways10 kΩ or higher
    A19-3 (VPA2) or G62-12 (VPA2) - Body groundAlways10 kΩ or higher
    A19-4 (VCPA) or G62-6 (VCPA) - Body groundAlways10 kΩ or higher
    A19-5 (EPA) or G62-4 (EPA) - Body groundAlways10 kΩ or higher
    A19-6 (VPA) or G62-5 (VPA) - Body groundAlways10 kΩ or higher

Reconnect the accelerator pedal position sensor connector.

Reconnect the ECM connector.

NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
4.CHECK ECM (VC, VCPA VOLTAGE)
Dtc 19 (1)  Accelerator Position Sensor Circuit Malfunction. СИСТЕМА УПРАВЛЕНИЯ ДВИГАТЕЛЕМ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Disconnect the accelerator pedal position sensor connector.

Turn the ignition switch to ON.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    C102-1 (VC) - C102-9 (E2)Ignition switch ON4.5 to 5.5 V
    G62-6 (VCPA) - G62-4 (EPA)Ignition switch ON4.5 to 5.5 V
Text in Illustration
*1Accelerator pedal position sensor connector
*aComponent with harness connected
(ECM)

Reconnect the accelerator pedal position sensor connector.

NG
REPLACE ECM
OK
5.REPLACE ACCELERATOR PEDAL ROD ASSEMBLY

Replace the accelerator pedal rod assembly (See page ).

NEXT
6.READ OUTPUT DTC (CHECK IF ACCELERATOR PEDAL POSITION SENSOR DTC IS OUTPUT AGAIN)

Connect the intelligent tester to the DLC3.

Clear the DTC (See page ).

Turn the ignition switch off for 30 seconds or more.

Start the engine and idle it for 15 seconds or more.

Read the DTCs (See page ).

Result
ResultProceed to
DTC 19 (1) output againA
No DTC outputB
B
SYSTEM OK
A
REPLACE ECM

When not using intelligent tester:

1.CHECK HARNESS AND CONNECTOR (ECM - ACCELERATOR PEDAL POSITION SENSOR)

Disconnect the accelerator pedal position sensor connector.

Disconnect the ECM connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance (Check for Open):
  • Tester ConnectionConditionSpecified Condition
    A19-1 (VCP2) - C102-1 (VC)AlwaysBelow 1 Ω
    A19-2 (EPA2) - C102-9 (E2)AlwaysBelow 1 Ω
    A19-3 (VPA2) - G62-12 (VPA2)AlwaysBelow 1 Ω
    A19-4 (VCPA) - G62-6 (VCPA)AlwaysBelow 1 Ω
    A19-5 (EPA) - G62-4 (EPA)AlwaysBelow 1 Ω
    A19-6 (VPA) - G62-5 (VPA)AlwaysBelow 1 Ω
  • Standard Resistance (Check for Short):
  • Tester ConnectionConditionSpecified Condition
    A19-1 (VCP2) or C102-1 (VC) - Body groundAlways10 kΩ or higher
    A19-2 (EPA2) or C102-9 (E2) - Body groundAlways10 kΩ or higher
    A19-3 (VPA2) or G62-12 (VPA2) - Body groundAlways10 kΩ or higher
    A19-4 (VCPA) or G62-6 (VCPA) - Body groundAlways10 kΩ or higher
    A19-5 (EPA) or G62-4 (EPA) - Body groundAlways10 kΩ or higher
    A19-6 (VPA) or G62-5 (VPA) - Body groundAlways10 kΩ or higher

Reconnect the accelerator pedal position sensor connector.

Reconnect the ECM connector.

NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
2.CHECK ECM (VC, VCPA VOLTAGE)
Dtc 19 (1)  Accelerator Position Sensor Circuit Malfunction. СИСТЕМА УПРАВЛЕНИЯ ДВИГАТЕЛЕМ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Disconnect the accelerator pedal position sensor connector.

Turn the ignition switch to ON.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    C102-1 (VC) - C102-9 (E2)Ignition switch ON4.5 to 5.5 V
    G62-6 (VCPA) - G62-4 (EPA)Ignition switch ON4.5 to 5.5 V
Text in Illustration
*1Accelerator pedal position sensor connector
*aComponent with harness connected
(ECM)

Reconnect the accelerator pedal position sensor connector.

NG
REPLACE ECM
OK
3.REPLACE ACCELERATOR PEDAL ROD ASSEMBLY

Replace the accelerator pedal rod assembly (See page ).

NEXT
4.READ OUTPUT DTC (CHECK IF ACCELERATOR PEDAL POSITION SENSOR DTC IS OUTPUT AGAIN)

Connect the intelligent tester to the DLC3.

Clear the DTC (See page ).

Turn the ignition switch off for 30 seconds or more.

Start the engine and idle it for 15 seconds or more.

Read the DTCs (See page ).

Result
ResultProceed to
DTC 19 (1) output againA
No DTC outputB
B
SYSTEM OK
A
REPLACE ECM