Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - СЦЕПЛЕНИЕ

INSTALL CLUTCH DISC ASSEMBLY

INSTALL CLUTCH COVER ASSEMBLY

INSPECT AND ADJUST CLUTCH COVER ASSEMBLY

INSTALL RELEASE FORK SUPPORT

INSTALL CLUTCH RELEASE BEARING ASSEMBLY

INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY

INSTALL CLUTCH RELEASE FORK BOOT

INSTALL MANUAL TRANSMISSION ASSEMBLY

БЛОК СЦЕПЛЕНИЯ (для моделей с 5L-E) - УСТАНОВКА

1. INSTALL CLUTCH DISC ASSEMBLY
Блок Сцепления (Для Моделей С 5L-E) - Установка. СЦЕПЛЕНИЕ. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Insert SST into the clutch disc. Then insert SST (together with the clutch disc) into the flywheel to install the clutch disc.

  • SST
  • 09301-00110
Text in Illustration
Блок Сцепления (Для Моделей С 5L-E) - Установка. СЦЕПЛЕНИЕ. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150Flywheel Side
  • ПРИМЕЧАНИЕ:
  • Be sure to install the clutch disc so that it is facing in the correct direction.
2. INSTALL CLUTCH COVER ASSEMBLY
Блок Сцепления (Для Моделей С 5L-E) - Установка. СЦЕПЛЕНИЕ. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Align the matchmarks on the clutch cover and flywheel.

Text in Illustration
*aMatchmark

Tighten the 6 bolts uniformly in the order shown in the illustration, starting with the bolt located near the knock pin on the top.

  • SST
  • 09301-00110
  • Момент затяжки:
  • 19 N*m{ 194 kgf*cm, 14 ft.*lbf}
  • УКАЗАНИЕ:
  • Move SST up and down, and right and left lightly after checking that the clutch disc assembly is in the center, and then tighten the bolts.
3. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY
Блок Сцепления (Для Моделей С 5L-E) - Установка. СЦЕПЛЕНИЕ. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a dial indicator with a roller instrument, measure the diaphragm spring tip alignment.

  • SST
  • 09333-00013
  • Maximum non-alignment:
  • 0.5 mm (0.0196 in.)
If the alignment is more than the maximum, use SST to adjust the diaphragm spring tip alignment.
4. INSTALL RELEASE FORK SUPPORT

Install the release fork support to the manual transmission unit.

  • Момент затяжки:
  • 39 N*m{ 400 kgf*cm, 29 ft.*lbf}
5. INSTALL CLUTCH RELEASE BEARING ASSEMBLY
Блок Сцепления (Для Моделей С 5L-E) - Установка. СЦЕПЛЕНИЕ. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Apply release hub grease to the clutch release bearing, and then install it to the clutch release fork with the clip.

  • Grease:
  • Toyota Genuine Release Hub Grease or equivalent
Text in Illustration
*aRelease hub grease
6. INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY

Install the clutch release fork.

  • ПРИМЕЧАНИЕ:
  • After the installation, move the fork forward and backward to check that the release bearing slides smoothly.
Блок Сцепления (Для Моделей С 5L-E) - Установка. СЦЕПЛЕНИЕ. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Apply clutch spline grease to the spline of the input shaft.

  • Grease:
  • Toyota Genuine Clutch Spline Grease or equivalent
Text in Illustration
*aClutch spline grease
7. INSTALL CLUTCH RELEASE FORK BOOT
8. INSTALL MANUAL TRANSMISSION ASSEMBLY

Install the manual transmission assembly (See page ).