Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E

REPLACE TIGHT PLUG

REPLACE STRAIGHT PIN

REPLACE RING PIN

REPLACE CONNECTING ROD SMALL END BUSH

БЛОК ЦИЛИНДРОВ - ЗАМЕНА

1. REPLACE TIGHT PLUG
  • ПРИМЕЧАНИЕ:
  • If coolant leaks from the tight plug or the plug is corroded, replace it.

Блок Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Text in Illustration
*aRight Side*bRear Side
*cLeft Side*dStops

Apply adhesive to new tight plugs.

  • Adhesive:
  • Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Install the tight plugs as shown in the illustration.

Using SST, tap in the 2 tight plugs labeled A.

  • SST
  • 09950-60010(09951-00250)
    09950-70010(09951-07100)

Using SST, tap in the 4 tight plugs labeled B.

  • SST
  • 09950-60010(09951-00350)
    09950-70010(09951-07100)

Using SST, tap in the tight plug labeled C.

  • SST
  • 09950-60010(09951-00500)
    09950-70010(09951-07100)
2. REPLACE STRAIGHT PIN
  • ПРИМЕЧАНИЕ:
  • It is not necessary to remove a straight pin unless it is being replaced.

Install the straight pins as shown in the illustration.

Блок Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Text in Illustration
*aRear Side*bUntil Pin Stops
3. REPLACE RING PIN
  • ПРИМЕЧАНИЕ:
  • It is not necessary to remove a ring pin unless it is being replaced.

Install the ring pins as shown in the illustration.

Блок Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Text in Illustration
*aFront Side*bCylinder Head Side
*cRear Side*dUntil Pin Stops
4. REPLACE CONNECTING ROD SMALL END BUSH
Блок Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST and a press, press out the bushing.

  • SST
  • 09222-54011(09222-03016,09222-03026,09222-03021)
Блок Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a round file, lightly file off any roughness from the small end of the connecting rod.

Блок Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Attach a new bush to SST with the ball of SST inside the oil hole of the bush.

  • SST
  • 09222-54011(09222-03021)
Text in Illustration
*1Oil Hole
*2Ball
Блок Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Align the oil holes of the bush and connecting rod.

Text in Illustration
*1Oil Hole
Блок Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST and a press, press in the bush.

  • SST
  • 09222-54011(09222-03016,09222-03026,09222-03021)
Text in Illustration
*1Bush
Блок Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a pin hole grinder, hone the bush to obtain the clearance between the bush and piston pin.

Check the piston pin fit at normal room temperature.

Блок Цилиндров - Замена. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Coat the piston pin with engine oil, and push it into the connecting rod with your thumb.