Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - АККУМУЛЯТОРНАЯ БАТАРЕЯ / СИСТЕМА ЗАРЯДКИ ДВИГАТЕЛЯ 5L-E

INSPECT GENERATOR ROTOR ASSEMBLY

INSPECT DRIVE END FRAME

INSPECT BRUSH HOLDER

INSPECT GENERATOR HOLDER WITH RECTIFIER

INSPECT GENERATOR REGULATOR ASSEMBLY

ГЕНЕРАТОР - ПРОВЕРКА

1. INSPECT GENERATOR ROTOR ASSEMBLY

Check the generator rotor for an open circuit.

Генератор - Проверка. АККУМУЛЯТОРНАЯ БАТАРЕЯ / СИСТЕМА ЗАРЯДКИ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    Slip ring - Slip ring20°C (68°F)2.1 to 2.5 Ω
Text in Illustration
*1Slip Ring

If the result is not as specified, replace the generator rotor assembly.


Check if the generator rotor is grounded.

Генератор - Проверка. АККУМУЛЯТОРНАЯ БАТАРЕЯ / СИСТЕМА ЗАРЯДКИ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Measure the resistance according to the value(s) in the table below.

  • Standard Condition:
  • Tester ConnectionConditionSpecified Condition
    Slip ring - Rotor coreAlways10 kΩ or higher
Text in Illustration
*1Slip Ring
*2Rotor Core

If the result is not as specified, replace the generator rotor assembly.


Check that the slip rings are not rough or scored.


If they are rough or scored, replace the generator rotor assembly.

Генератор - Проверка. АККУМУЛЯТОРНАЯ БАТАРЕЯ / СИСТЕМА ЗАРЯДКИ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a vernier caliper, measure the slip ring diameter.

  • Standard diameter:
  • 14.2 to 14.4 mm (0.559 to 0.567 in.)
  • Minimum diameter:
  • 14.0 mm (0.551 in.)
Text in Illustration
*1Diameter

If the diameter is less than the minimum, replace the generator rotor assembly.


Inspect the bearing.

Check that the bearing is not rough or worn.


If necessary, replace the generator rotor assembly.

2. INSPECT DRIVE END FRAME

Check the stator for an open circuit.

Генератор - Проверка. АККУМУЛЯТОРНАЯ БАТАРЕЯ / СИСТЕМА ЗАРЯДКИ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    Coil lead - Coil leadAlwaysBelow 1 Ω
Text in Illustration
*1Coil Lead

If the result is not as specified, replace the generator assembly.


Check the stator for a short circuit.

Генератор - Проверка. АККУМУЛЯТОРНАЯ БАТАРЕЯ / СИСТЕМА ЗАРЯДКИ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    Coil lead - Drive end frameAlways10 kΩ or higher
Text in Illustration
*1Coil Lead
*2Drive End Frame

If the result is not as specified, replace the generator assembly.


Inspect the bearing.

Check that the bearing is not rough or worn.


If necessary, replace the generator assembly.

3. INSPECT BRUSH HOLDER
Генератор - Проверка. АККУМУЛЯТОРНАЯ БАТАРЕЯ / СИСТЕМА ЗАРЯДКИ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a vernier caliper, measure the exposed brush length.

  • Standard exposed length:
  • 9.5 to 11.5 mm (0.374 to 0.453 in.)
  • Minimum exposed length:
  • 4.5 mm (0.177 in.)
Text in Illustration
*1Length

If the exposed length is less than the minimum, replace the brush holder.


4. INSPECT GENERATOR HOLDER WITH RECTIFIER
Генератор - Проверка. АККУМУЛЯТОРНАЯ БАТАРЕЯ / СИСТЕМА ЗАРЯДКИ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Check the positive terminal of the rectifier.

Text in Illustration
*1Positive (+) Terminal
*2Rectifier Terminal

Using an ohmmeter, connect one tester probe to the positive (+) terminal and the other to each rectifier terminal.

Reverse the polarity of the tester probes and repeat the step above.

Check that one polarity shows a resistance of below 1 Ω and the other shows a resistance of 10 kΩ or higher.


If the result is not as specified, replace the generator holder with rectifier.

Генератор - Проверка. АККУМУЛЯТОРНАЯ БАТАРЕЯ / СИСТЕМА ЗАРЯДКИ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Check the negative terminal of the rectifier.

Text in Illustration
*1Negative (-) Terminal

Using an ohmmeter, connect one tester probe to the negative (-) terminal and the other to each rectifier terminal.

Reverse the polarity of the tester probes and repeat the step above.

Check that one polarity shows a resistance of below 1 Ω and the other shows a resistance of 10 kΩ or higher.


If the result is not as specified, replace the generator holder with rectifier.

5. INSPECT GENERATOR REGULATOR ASSEMBLY
Генератор - Проверка. АККУМУЛЯТОРНАЯ БАТАРЕЯ / СИСТЕМА ЗАРЯДКИ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    Terminal F - Terminal BAlwaysBelow 1 Ω or higher than 10 kΩ
Text in Illustration
*1Terminal F
*2Terminal B

If the result is not as specified, replace the generator regulator assembly.


  • УКАЗАНИЕ:
  • When the ohmmeter leads are initially touched to the regulator, one of the above values is output. When the leads are reversed, the reading changes to the other value.
Генератор - Проверка. АККУМУЛЯТОРНАЯ БАТАРЕЯ / СИСТЕМА ЗАРЯДКИ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    Terminal F - Terminal EAlwaysBelow 1 Ω or higher than 10 kΩ
Text in Illustration
*1Terminal F
*2Terminal E

If the result is not as specified, replace the generator regulator assembly.


  • УКАЗАНИЕ:
  • When the ohmmeter leads are initially touched to the regulator, one of the above values is output. When the leads are reversed, the reading changes to the other value.