Steering Linkage Removal


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. PLACE FRONT WHEEL FACING STRAIGHT AHEAD

  3. REMOVE STEERING PAD ASSEMBLY

  4. REMOVE STEERING WHEEL ASSEMBLY

  5. REMOVE STEERING COLUMN COVER LOWER

  6. REMOVE STEERING COLUMN COVER UPPER

  7. REMOVE WINDSHIELD WIPER SWITCH ASSEMBLY

  8. REMOVE HEADLIGHT DIMMER SWITCH ASSEMBLY

  9. REMOVE SPIRAL CABLE SUB-ASSEMBLY

  10. REMOVE FRONT WHEEL

  11. REMOVE NO. 2 ENGINE UNDER COVER

  12. REMOVE NO. 1 ENGINE UNDER COVER

  13. REMOVE FRONT SIDE MEMBER TO FRONT SUSPENSION CROSSMEMBER BRACE

  14. REMOVE FRONT STABILIZER BAR

  15. DISCONNECT TIE ROD END SUB-ASSEMBLY LH

  16. DISCONNECT TIE ROD END SUB-ASSEMBLY RH

  17. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY

  18. DISCONNECT PRESSURE FEED TUBE ASSEMBLY

  19. DISCONNECT STEERING GEAR OUTLET RETURN TUBE

  20. REMOVE POWER STEERING LINK ASSEMBLY

Steering Linkage -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.


2. PLACE FRONT WHEEL FACING STRAIGHT AHEAD


3. REMOVE STEERING PAD ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Straighten the front wheels.

  1. Using a T30 "torx" socket, loosen the 2 screws until the groove along each screw circumference catches on the screw case.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Pull out the steering pad from the steering wheel and support the steering pad with one hand as shown in the illustration.

    NOTICE:
    When removing the steering pad, do not pull the airbag wire harness.
  1. Using a screwdriver, disconnect the airbag connector.

    NOTICE:
    When handling the airbag connector, do not damage the airbag wire harness.
  1. Disconnect the horn connector and remove the steering pad.



4. REMOVE STEERING WHEEL ASSEMBLY
  1. Remove the steering wheel set nut.

  1. Place matchmarks on the steering wheel and main shaft.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Power Steering.Steering Linkage.Steering Linkage  Removal
  1. Using SST, remove the steering wheel.

    SST
    09950-50013(09951-05010,09952-05010,09953-05020,09954-05021)


5. REMOVE STEERING COLUMN COVER LOWER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Power Steering.Steering Linkage.Steering Linkage  Removal
  1. Remove the 3 screws and lower cover.



6. REMOVE STEERING COLUMN COVER UPPER


7. REMOVE WINDSHIELD WIPER SWITCH ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Power Steering.Steering Linkage.Steering Linkage  Removal
  1. Disconnect the connectors.

  1. Detach the claw and remove the wiper switch.

    NOTICE:
    Do not push the claw with excessive force as damage may occur.


8. REMOVE HEADLIGHT DIMMER SWITCH ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Disconnect the connector.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using needle-nose pliers, remove the band clamp as shown in the illustration.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Power Steering.Steering Linkage.Steering Linkage  Removal
  1. Using a screwdriver, detach the claw and remove the switch.

    HINT:
    Tape the screwdriver tip before use.


9. REMOVE SPIRAL CABLE SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Power Steering.Steering Linkage.Steering Linkage  Removal
  1. Disconnect the connectors from the spiral cable.

    NOTICE:
    When handling the airbag connector, do not damage the airbag wire harness.
  1. Detach the 3 claws and remove the spiral cable.



10. REMOVE FRONT WHEEL


11. REMOVE NO. 2 ENGINE UNDER COVER
  1. Remove the 4 bolts and under cover.



12. REMOVE NO. 1 ENGINE UNDER COVER
  1. Remove the 4 bolts and under cover.



13. REMOVE FRONT SIDE MEMBER TO FRONT SUSPENSION CROSSMEMBER BRACE
  1. Remove the 8 bolts and crossmember brace.



14. REMOVE FRONT STABILIZER BAR
  1. Remove the front stabilizer bar from the vehicle body.



15. DISCONNECT TIE ROD END SUB-ASSEMBLY LH


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Power Steering.Steering Linkage.Steering Linkage  Removal
  1. Remove the cotter pin and nut.

  1. Using SST, disconnect the tie rod end from the steering knuckle arm.

    SST
    09628-62011


16. DISCONNECT TIE ROD END SUB-ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.


17. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Power Steering.Steering Linkage.Steering Linkage  Removal
  1. Place matchmarks on the intermediate shaft and steering link.

  1. Remove the bolt and intermediate shaft from the steering link.



18. DISCONNECT PRESSURE FEED TUBE ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Power Steering.Steering Linkage.Steering Linkage  Removal
  1. Using union nut wrench, loosen the flare nut and disconnect the pressure feed tube.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the bolt and disconnect the pressure feed tube from the steering link.



19. DISCONNECT STEERING GEAR OUTLET RETURN TUBE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Disengage the clip and disconnect the return hose.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Power Steering.Steering Linkage.Steering Linkage  Removal
  1. Using union nut wrench, disconnect the outlet return tube.



20. REMOVE POWER STEERING LINK ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Fix the 2 nuts in place and remove the 2 bolts. Then remove the link from the frame.

    NOTICE:
    Never turn the nut. Be sure to turn the bolt.
    HINT:
    Removal of the link may be easier if the following is performed: 1) remove the differential mount, and 2) slide the differential toward the rear of the vehicle.