Vane Pump (For Kd Series Engine) Disassembly
FIX VANE PUMP ASSEMBLY
REMOVE PRESSURE PORT UNION SUB-ASSEMBLY
REMOVE FLOW CONTROL VALVE
REMOVE REAR VANE PUMP HOUSING
REMOVE VANE PUMP ROTOR
REMOVE VANE PUMP CAM RING
REMOVE FRONT VANE PUMP SIDE PLATE
REMOVE VANE PUMP GEAR
REMOVE VANE PUMP SHAFT BEARING
REMOVE VANE PUMP HOUSING OIL SEAL
Vane Pump (For Kd Series Engine) -- Disassembly |
- NOTICE:
- When using a vise, do not overtighten it.
1. FIX VANE PUMP ASSEMBLY |
Using SST, fix the vane pump between aluminum plates in a vise, as shown in the illustration.
- SST
- 09630-00014
2. REMOVE PRESSURE PORT UNION SUB-ASSEMBLY |
Remove the bolt and suction port union.
Remove the O-ring from the suction port union.
3. REMOVE FLOW CONTROL VALVE |
Using a 27 mm socket wrench, remove the pressure port union from the front housing.
Using a screwdriver, remove the O-ring from the pressure port union.
Remove the flow control valve from the front housing.
Remove the compression spring from the front housing.
4. REMOVE REAR VANE PUMP HOUSING |
Remove the 4 bolts and rear housing.
Remove the O-ring from the rear housing.
5. REMOVE VANE PUMP ROTOR |
Remove the 10 vane plates from the vane pump rotor.
- NOTICE:
- Be careful not to drop the vane plates.
Remove the vane pump rotor.
6. REMOVE VANE PUMP CAM RING |
7. REMOVE FRONT VANE PUMP SIDE PLATE |
Remove the side plate from the front housing.
Remove the O-ring from the side plate.
Remove the O-ring from the front housing.
Using a screwdriver, pry out the snap ring.
- HINT:
- Tape the screwdriver tip before use.
Using a press, press the shaft (with gear and bearing) out of the front housing.
Place a 12 mm socket wrench on the shaft.
Using SST and a press, press the shaft out of the gear.
- SST
- 09950-00020
9. REMOVE VANE PUMP SHAFT BEARING |
Using SST and a press, press the shaft out of the bearing.
- SST
- 09950-00020
Using a snap ring expander, remove the snap ring from the shaft.
10. REMOVE VANE PUMP HOUSING OIL SEAL |
Using SST, remove the oil seal.
- SST
- 09319-60020
09506-35010