Intercooler -- Installation |
1. INSTALL CHARGE AIR COOLER ASSEMBLY |
Install a new gasket and the intake air connector with the 4 bolts.
- Torque:
- 10 N*m{102 kgf*cm, 7 ft.*lbf}
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Using a 22 mm deep socket wrench, install a new gasket and the IAT sensor.
- Torque:
- 29.4 N*m{300 kgf*cm, 22 ft.*lbf}
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Install the CAC with the 4 bolts.
- Torque:
- 32 N*m{326 kgf*cm, 24 ft.*lbf} for bolt A
- Torque:
- 12 N*m{122 kgf*cm, 9 ft.*lbf} for bolt B
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Install a new No. 2 air hose and then tighten the 2 hose clamps.
- Torque:
- 6.5 N*m{66 kgf*cm, 58 in.*lbf}
Tighten the 2 hose clamps of the No. 1 air hose.
- Torque:
- 6.5 N*m{66 kgf*cm, 58 in.*lbf}
Connect the diesel turbo IAT sensor connector.
2. INSTALL MANIFOLD ABSOLUTE PRESSURE SENSOR |
Install the sensor with the bolt.
- Torque:
- 6.0 N*m{61 kgf*cm, 53 in.*lbf}
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Connect the sensor connector.
3. INSTALL NO. 1 GAS FILTER |
Install the gas filter with the bolt.
- Torque:
- 6.0 N*m{61 kgf*cm, 53 in.*lbf}
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4. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY |
Install the cover with the 3 bolts and 2 nuts.
- Torque:
- 7.0 N*m{71 kgf*cm, 62 in.*lbf}
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5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |