Compressor (For 1Kd-Ftv, 2Kd-Ftv) Removal


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  2. REMOVE AIR CLEANER ASSEMBLY

  3. REMOVE FAN AND GENERATOR V BELT

  4. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

  5. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

  6. REMOVE COOLER COMPRESSOR ASSEMBLY

Compressor (For 1Kd-Ftv, 2Kd-Ftv) -- Removal



1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  1. Start up the engine.

  1. Turn the A/C switch ON.

  1. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

  1. Stop the engine.

  1. Using SST, discharge the refrigerant gas.

    SST
    09985-20010(09985-02130,09985-02150,09985-02090,09985-02110,09985-02010,09985-02050,09985-02060,09985-02070)


2. REMOVE AIR CLEANER ASSEMBLY

  1. Disconnect the mass air flow meter connector.

  1. Loosen the hose clamp.

  1. Remove the 2 bolts and air cleaner.



3. REMOVE FAN AND GENERATOR V BELT


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Compressor (For 1Kd-Ftv, 2Kd-Ftv).Compressor (For 1Kd-Ftv, 2Kd-Ftv) Removal

  1. Rotate the tensioner pulley clockwise to loosen the belt and reduce the tension. Then remove the V belt.

    Text in Illustration
    *A
    		w/ Air Conditioning System
    *B
    		w/o Air Conditioning System
    *1
    		Cooler Compressor
    *2
    		Fan Pulley
    *3
    		Generator
    *4
    		Tensioner
    *5
    		Crankshaft Pulley


4. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the bolt and disconnect the suction hose sub-assembly from the compressor.

  1. Remove the O-ring from the suction hose sub-assembly.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.


5. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor.

  1. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.


6. REMOVE COOLER COMPRESSOR ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Disconnect the connector.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the 4 bolts and cooler compressor assembly.