Manual Transaxle Assembly (For Hatchback) Installation

Install the 3 wire harness clamp brackets with 3 bolts onto the manual transaxle assembly.

Torque:

13 N*m{130 kgf*cm, 9 ft.*lbf}

Coat a new O-ring with manual transaxle gear oil and install it onto the speedometer driven hole cover sub-assembly.

Install the speedometer driven hole cover sub-assembly with the bolt.

Torque:

11 N*m{115 kgf*cm, 8 ft.*lbf}

Coat a new O-ring with manual transaxle gear oil and install it onto the speedometer sensor.

Install the speedometer driven gear into the speedometer sensor with the E-ring.

Install the speedometer sensor with the bolt.

Torque:

11 N*m{115 kgf*cm, 8 ft.*lbf}

Align the input shaft with the clutch disc and install the manual transaxle assembly onto the engine.

Install the 7 bolts.

Torque:

33 N*m{336 kgf*cm, 24 ft.*lbf}

NOTICE:

1. Insert knock pins into the knock pin holes securely so that the end face of the manual transaxle fits close against the engine before tightening the bolts.
   
2. Be careful not to pinch wire harness, etc.
   
3. To avoid damage to the input shaft, do not forcefully shake the manual transaxle.
   

Remove any adhesive remaining in the 4 bolts holes on the transverse engine engine mounting bracket and 4 bolts.

Apply adhesive to 2 or 3 threads on the end of the 4 bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

Following the procedures shown in the illustration, Tighten the 4 bolts in order.

Torque:

64 N*m{653 kgf*cm, 47 ft.*lbf}

Following the procedures shown in the illustration, Tighten the 5 bolts in order.

Torque:

52 N*m{530 kgf*cm, 38 ft.*lbf}

Install the transverse engine engine mounting bracket and transverse engine engine mounting insulator with the bolt and nut.

Torque:

52 N*m{530 kgf*cm, 38 ft.*lbf}

HINT:

Hold the nut and tighten the bolt.

Following the procedures shown in the illustration, tighten the 4 bolts in order.

Torque:

45 N*m{459 kgf*cm, 33 ft.*lbf}

Connect the back up light switch connector.

Install the ground wire with the bolt.

Torque:

26 N*m{260 kgf*cm, 19 ft.*lbf}

Connect the 4 clamps and install the wire harness with the bolt.

Torque:

13 N*m{130 kgf*cm, 9 ft.*lbf}

Connect the speedometer sensor connector.

Connect the back up light switch connector.

Install the ground wire with the bolt.

Torque:

26 N*m{260 kgf*cm, 19 ft.*lbf}

Connect the 4 clamps and install the wire harness with the bolt.

Torque:

13 N*m{130 kgf*cm, 9 ft.*lbf}

Install the control cable bracket with the 2 bolts.

Torque:

25 N*m{250 kgf*cm, 18 ft.*lbf}

Connect the 2 transmission control cable ends and install the 2 washers and the 2 clips.

Install 2 new clips onto the control cable bracket.

Install the clutch release cylinder assembly and clutch pipe with the 4 bolts.

Torque:

12 N*m{120 kgf*cm, 9 ft.*lbf}

Install the battery carrier with the 5 bolts.

Torque:

17 N*m{173 kgf*cm, 13 ft.*lbf}

Engage the 6 clamps and connect the wire harness to the battery carrier.

Install the battery onto the battery tray with the battery clamp.

Torque:

3.5 N*m{36 kgf*cm, 31 in.*lbf}

Connect the cable to the battery terminal.

Torque:

5.4 N*m{55 kgf*cm, 48 in.*lbf}

Install the air cleaner bracket with the 2 bolts.

Torque:

20 N*m{199 kgf*cm, 14 ft.*lbf}

Engage the clamp and connect the wire harness to the air cleaner bracket.

Install the air cleaner case with air cleaner inlet No. 1 with the 2 bolts.

Torque:

7.8 N*m{80 kgf*cm, 69 in.*lbf}

Connect the wire harness to the air cleaner case.

Install the air cleaner element.

Install and lock the air cleaner cap and the air cleaner hose and then tighten the air cleaner hose clamp.

Torque:

4.0 N*m{41 kgf*cm, 35 in.*lbf}

Connect the ventilation hose to the air cleaner hose.

Connect the vacuum switching valve connector and the wire harness clamp.

Connect the fuel vapor feed hose to the vacuum switching valve assembly and air cleaner hose.

Connect the intake air flow meter connector and the wire harness clamp.

Install the outer cowl top panel with the 8 bolts.

Torque:

7.0 N*m{71 kgf*cm, 62 in.*lbf}

Engage the 2 clamps and install the wire harness.

Install the cowl top to cowl brace with the 2 bolts.

Torque:

7.0 N*m{71 kgf*cm, 62 in.*lbf}

Engage the clip and install the front No. 1 ventilator seal.

Add manual transmission oil until the oil level is within 5 mm (0.197 in.) from the bottom of the manual transmission filler plug opening.

Standard capacity (Reference):

1.9 liters (2.0 US qts, 1.7 Imp. qts)

Gear oil type:

Toyota Genuine Manual Transmission Gear Oil "LV GL-3 and SAE 75W-90" or "API GL-4 and SAE 75W"

Check for oil leakage when the oil level is low.

Install the transmission filler plug and a new gasket.

Torque:

39 N*m{400 kgf*cm, 29 ft.*lbf}