Rear Axle Beam (For Sedan) Removal

Suspension. Yaris. Ncp93, 131
Rear Suspension. Yaris. Ncp93, 131

  1. REMOVE REAR SEAT CUSHION COVER PAD SUB-ASSEMBLY (for Fixed Seat Type)

  2. REMOVE REAR SEATBACK ASSEMBLY (for Fixed Seat Type)

  3. REMOVE REAR WHEEL

  4. DRAIN BRAKE FLUID

  5. SEPARATE SKID CONTROL SENSOR WIRE (w/ ABS)

  6. SEPARATE REAR NO. 4 BRAKE TUBE

  7. SEPARATE REAR NO. 3 BRAKE TUBE

  8. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY

  9. SEPARATE NO. 2 PARKING BRAKE CABLE ASSEMBLY

  10. REMOVE REAR BRAKE DRUM SUB-ASSEMBLY

  11. REMOVE REAR AXLE HUB AND BEARING ASSEMBLY LH

  12. REMOVE REAR AXLE HUB AND BEARING ASSEMBLY RH

  13. LOOSEN REAR AXLE BEAM

  14. REMOVE REAR SHOCK ABSORBER LH

  15. REMOVE REAR SHOCK ABSORBER RH

  16. REMOVE REAR COIL SPRING LH

  17. REMOVE REAR COIL SPRING RH

  18. REMOVE REAR AXLE BEAM

  19. REMOVE REAR AXLE CARRIER BUSH LH

  20. REMOVE REAR AXLE CARRIER BUSH RH

Rear Axle Beam (For Sedan) -- Removal



1. REMOVE REAR SEAT CUSHION COVER PAD SUB-ASSEMBLY (for Fixed Seat Type)


    Yaris. Ncp93, 131
  1. Hold the front edge of the rear seat cushion cover pad and lift it up, as shown in the illustration, to disengage the 2 hooks.

    NOTICE:
    Hold the area around the hooks so as to avoid deforming the rear seat cushion frame.
  1. Pass the rear seat inner belt through the slit in the rear seat cushion cover pad, disengage the hook between the rear seat cushion cover pad and the rear seatback, and remove the rear seat cushion cover pad.



2. REMOVE REAR SEATBACK ASSEMBLY (for Fixed Seat Type)


Yaris. Ncp93, 131.Rear Suspension.Rear Suspension System (For Sedan).Rear Axle Beam (For Sedan)  Removal
  1. Remove the rear seat outer belt from the rear seat shoulder belt guide.

    HINT:
    Use the same procedure for both sides.
  1. Remove the rear center seat outer belt from the rear center seat shoulder belt guide.



    Yaris. Ncp93, 131
  1. Remove the 3 bolts.

  1. Disengage the 3 hooks and remove the rear seatback.



3. REMOVE REAR WHEEL


4. DRAIN BRAKE FLUID
NOTICE:
Immediately wash off any brake fluid that comes into contact with any painted surfaces.


5. SEPARATE SKID CONTROL SENSOR WIRE (w/ ABS)


Yaris. Ncp93, 131
  1. Using a screwdriver, remove the claw of the connector lock portion and disconnect the skid control sensor wire connector.

    NOTICE:
    Do not remove the connector cover from the connector because the skid control sensor wire may be damaged.


6. SEPARATE REAR NO. 4 BRAKE TUBE


Yaris. Ncp93, 131
  1. Using a union nut wrench (10 mm), separate the brake tube while holding the flexible hose with a wrench.

  1. Remove the clip and disconnect the flexible hose from the axle beam.

  1. Remove the nut and separate the brake tube.



7. SEPARATE REAR NO. 3 BRAKE TUBE
HINT:
The removal procedure for the RH side is the same as that for the LH side.


8. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY


Yaris. Ncp93, 131
  1. Using pliers, pinch both ends of the claw of cable clamp and flex the clamp to remove it.

  1. Remove the bolt and separate the parking brake cable.

  1. Remove the cable clamp from the parking brake cable.

    HINT:
    Replace the clamp with a new one when installing the parking brake cable.


9. SEPARATE NO. 2 PARKING BRAKE CABLE ASSEMBLY
HINT:
The removal procedure for the RH side is the same as that for the LH side.


10. REMOVE REAR BRAKE DRUM SUB-ASSEMBLY
  1. Release the parking brake and remove the rear brake drum.
    If the rear brake drum cannot be removed easily, perform the following procedure.



    Yaris. Ncp93, 131.Rear Suspension.Rear Suspension System (For Sedan).Rear Axle Beam (For Sedan)  Removal
  1. Remove the hole plug and insert a screwdriver through the hole into the backing plate, and hold the automatic adjust lever away from the adjuster.

  1. Using another screwdriver, contract the brake shoe by turning the adjusting bolt.



11. REMOVE REAR AXLE HUB AND BEARING ASSEMBLY LH


Yaris. Ncp93, 131
  1. Remove the 4 bolts and remove the axle hub and bearing from the axle beam.

    NOTICE:
    Suspend the backing plate with a piece of rope.


12. REMOVE REAR AXLE HUB AND BEARING ASSEMBLY RH
HINT:
The removal procedure for the RH side is the same as that for the LH side.


13. LOOSEN REAR AXLE BEAM


Yaris. Ncp93, 131.Rear Suspension.Rear Suspension System (For Sedan).Rear Axle Beam (For Sedan)  Removal
  1. Loosen the 2 bolts.

    Text in Illustration
    *a
    RH Side
    *b
    LH Side
    NOTICE:
    Do not remove the bolts.


14. REMOVE REAR SHOCK ABSORBER LH
  1. Support the axle beam with a jack. Insert a wooden block between the jack and the rear axle spring seat to prevent damage.



    Yaris. Ncp93, 131
  1. Remove the 2 nuts while keeping the piston rod from rotating.

  1. Remove the cushion retainer and suspension support.



    Yaris. Ncp93, 131
  1. Remove the bolt while keeping the nut from rotating and remove the shock absorber.

    NOTICE:
    Remove the nut on the bolt side because the one on the lower side is a jam nut.


15. REMOVE REAR SHOCK ABSORBER RH
HINT:
The removal procedure for the RH side is the same as that for the LH side.


16. REMOVE REAR COIL SPRING LH
  1. Lower the jacks slowly.

  1. Remove the coil spring, coil spring insulator upper and coil spring insulator lower.



17. REMOVE REAR COIL SPRING RH
HINT:
The removal procedure for the RH side is the same as that for the LH side.


18. REMOVE REAR AXLE BEAM


Yaris. Ncp93, 131.Rear Suspension.Rear Suspension System (For Sedan).Rear Axle Beam (For Sedan)  Removal
  1. Remove the 2 bolts and remove the axle beam.

    Text in Illustration
    *a
    RH Side
    *b
    LH Side


19. REMOVE REAR AXLE CARRIER BUSH LH


Yaris. Ncp93, 131.Rear Suspension.Rear Suspension System (For Sedan).Rear Axle Beam (For Sedan)  Removal
  1. Place a match mark on the axle beam with it aligned with the bush mark.

  1. Using a chisel and hammer, bend the 2 portions of the bush rib.

    NOTICE:
    Bend the bush rib until the claw of SST can be suspended.
  1. Using SST, remove the bush from the axle beam.

    SST
    09950-40011(09951-04020,09952-04010,09953-04030,09954-04020,09955-04011,09957-04010,09958-04011)
    09612-30012
    09950-60010(09951-00590)
    NOTICE:
    Apply paint to any scratches on the rear axle beam.


20. REMOVE REAR AXLE CARRIER BUSH RH
HINT:
The removal procedure for the RH side is the same as that for the LH side.