Curtain Shield Airbag Assembly (For Sedan) Installation
INSTALL ROOF SIDE RAIL BRACKET RH
INSTALL CURTAIN SHIELD AIRBAG BRACKET RH
INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH
INSTALL ROOF HEADLINING ASSEMBLY
INSTALL MAP LIGHT ASSEMBLY
INSTALL ROOM LIGHT ASSEMBLY
INSTALL VISOR HOLDER RH
INSTALL VISOR HOLDER LH
INSTALL VISOR ASSEMBLY RH
INSTALL VISOR ASSEMBLY LH
INSTALL ASSIST GRIP SUB-ASSEMBLY
INSTALL ASSIST GRIP COVER
INSTALL INSTRUMENT PANEL BOX
INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY
INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY
INSTALL COMBINATION METER ASSEMBLY
INSTALL INSTRUMENT CLUSTER FINISH PANEL NO.1
INSTALL INSTRUMENT PANEL FINISH PANEL END RH
INSTALL INSTRUMENT PANEL FINISH PANEL END LH
INSTALL REAR CONSOLE BOX ASSEMBLY
INSTALL REAR CONSOLE BOX CARPET
INSTALL REAR CONSOLE BOX UPPER REAR PANEL SUB-ASSEMBLY
INSTALL REAR CONSOLE BOX UPPER FRONT PANEL SUB-ASSEMBLY
INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)
INSTALL INSTRUMENT PANEL LOWER CENTER FINISH PANEL
INSTALL FRONT PILLAR GARNISH RH
INSTALL FRONT PILLAR GARNISH LH
INSTALL CENTER PILLAR UPPER GARNISH RH
INSTALL CENTER PILLAR UPPER GARNISH LH
INSTALL FRONT SEAT OUTER BELT ASSEMBLY RH
INSTALL FRONT SEAT OUTER BELT ASSEMBLY LH
INSTALL SEAT BELT ANCHOR COVER CAP
INSTALL CENTER PILLAR LOWER GARNISH RH
INSTALL CENTER PILLAR LOWER GARNISH LH
INSTALL ROOF SIDE INNER GARNISH RH
INSTALL ROOF SIDE INNER GARNISH LH
INSTALL REAR SEAT SIDE COVER RH
INSTALL REAR SEAT SIDE COVER LH
INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH
INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH
INSTALL REAR DOOR SCUFF PLATE RH
INSTALL REAR DOOR SCUFF PLATE LH
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
INSTALL COWL SIDE TRIM BOARD RH
INSTALL COWL SIDE TRIM BOARD LH
INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH
INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH
INSTALL FRONT DOOR SCUFF PLATE RH
INSTALL FRONT DOOR SCUFF PLATE LH
INSTALL LUGGAGE COMPARTMENT TRIM INNER PAD (for 60/40 Split Seat Type)
INSTALL SPARE WHEEL COVER ASSEMBLY (for 60/40 Split Seat Type)
INSTALL LUGGAGE COMPARTMENT FLOOR MAT (for 60/40 Split Seat Type)
INSTALL REAR SEATBACK ASSEMBLY (for Fixed Seat Type)
INSTALL REAR SEATBACK ASSEMBLY LH (for 60/40 Split Seat Type)
INSTALL REAR SEATBACK ASSEMBLY RH (for 60/40 Split Seat Type)
INSTALL REAR SEAT CUSHION COVER PAD SUB-ASSEMBLY (for 60/40 Split Seat Type)
INSTALL REAR SEAT CUSHION COVER PAD SUB-ASSEMBLY (for Fixed Seat Type)
INSTALL FRONT SEAT ASSEMBLY LH
INSTALL FRONT SEAT ASSEMBLY RH
INSTALL FRONT SEAT HEADREST ASSEMBLY
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
INSPECT SRS WARNING LIGHT
Curtain Shield Airbag Assembly (For Sedan) -- Installation |
- CAUTION:
- Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (YARIS_NCP93 RM000000KT10D1X.html).
- HINT:
- The procedure described below is for the RH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.
1. INSTALL ROOF SIDE RAIL BRACKET RH |
Insert the 2 hooks into the body holes and install the roof side rail bracket and tighten 2 the bolts.
- Torque:
- 14 N*m{143 kgf*cm, 10 ft.*lbf}
2. INSTALL CURTAIN SHIELD AIRBAG BRACKET RH |
Insert the 2 hooks into the body holes and install the curtain shield back bracket and tighten 1 the bolt.
- Torque:
- 14 N*m{143 kgf*cm, 10 ft.*lbf}
3. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH |
Insert the 3 hooks into the body holes and install the curtain shield back bracket and tighten 9 the bolts.
- Torque:
- 14 N*m{143 kgf*cm, 10 ft.*lbf}
Connect the airbag connector.
- NOTICE:
- Lock the locking button securely.
4. INSTALL ROOF HEADLINING ASSEMBLY |
Install the roof headlining into the front door.
w/ Curtain Shield Airbag:
Engage the 4 hooks.
Install the 2 clips.
w/o Curtain Shield Airbag:
Engage the 2 claws and 4 hooks.
Install the 2 clips.
Connect the antenna connector.
Install the clamp.
Connect the roof wire connector.
Install the 2 clamps.
5. INSTALL MAP LIGHT ASSEMBLY |
Connect the map light connector.
Engage the 4 claws and install the map light.
6. INSTALL ROOM LIGHT ASSEMBLY |
Engage the 4 claws and install the room light switch base.
Install the roof wire into the claw of the room light.
Engage the 4 claws and install the room light.
Engage the 2 claws and install the cover.
- HINT:
- Use the same procedure for both sides.
Engage the 4 claws and install the room light lens.
7. INSTALL VISOR HOLDER RH |
Engage the 2 claws by turning the visor holder clockwise between 60 to 120° and install the visor holder.
8. INSTALL VISOR HOLDER LH |
- HINT:
- Use the same procedure as for the RH side.
9. INSTALL VISOR ASSEMBLY RH |
Engage the 2 springs and install the visor.
Install the visor shaft into the visor holder.
Engage the 4 claws and install a new visor bracket cover.
10. INSTALL VISOR ASSEMBLY LH |
- HINT:
- Use the same procedure as for the RH side.
11. INSTALL ASSIST GRIP SUB-ASSEMBLY |
- HINT:
- Use the same procedure to install all the assist grips.
Engage the 2 springs and install the assist grip.
12. INSTALL ASSIST GRIP COVER |
- HINT:
- Use the same procedure to install all the assist grip covers.
Engage the 2 claws and install the assist grip cover.
13. INSTALL INSTRUMENT PANEL BOX |
Insert the stopper of the instrument panel box from the cutout of the instrument panel lower.
Engage the 2 hinges with the instrument panel open.
Close the instrument panel box.
14. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY |
Using a nipper, cut off both ends of the runner portion shown in the illustration (When installing a new one).
Engage the 5 claws at the front side of the instrument panel.
Engage the 7 clips at the rear side of the instrument panel.
Install the upper instrument panel with the 2 <C> bolts and the 2 <B> screws.
- Torque:
- 20 N*m{204 kgf*cm, 15 ft.*lbf} for bolt <C>
Connect the passenger airbag connector and clamp.
15. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY |
Engage the claws of the hinge portions by pushing the glove compartment door in the horizontal direction to install the glove compartment door assembly.
- NOTICE:
- Engage the claw by pushing it in the horizontal direction, otherwise, installation failure caused by excessive play around the hinge portion will result.
Slightly flex the upper portion of the glove compartment door assembly to engage the stopper.
Install the 2 glove compartment door stoppers onto the glove compartment door.
16. INSTALL COMBINATION METER ASSEMBLY |
Install the combination meter assembly with the 2 screws.
- NOTICE:
- Install the meter by inserting the ribbed portions of the meter between the instrument panel and meter cluster.
Connect the 2 connectors.
17. INSTALL INSTRUMENT CLUSTER FINISH PANEL NO.1 |
Fit the 2 claws of the instrument cluster finish panel into the upper instrument cluster finish panel center.
Engage the 5 claws and 5 clips and install the instrument cluster finish panel.
18. INSTALL INSTRUMENT PANEL FINISH PANEL END RH |
Engage the 6 claws and 3 clips and install the instrument panel finish panel end RH.
19. INSTALL INSTRUMENT PANEL FINISH PANEL END LH |
Engage the 6 claws and 3 clips and install the instrument panel finish panel end LH.
20. INSTALL REAR CONSOLE BOX ASSEMBLY |
Engage the 4 claws and install the rear console box.
Install the 2 bolts and 2 screws.
Connect the clamp.
21. INSTALL REAR CONSOLE BOX CARPET |
Install the console box carpet.
22. INSTALL REAR CONSOLE BOX UPPER REAR PANEL SUB-ASSEMBLY |
Connect the connector.
Engage the 3 clips and 3 claws and install the console upper rear panel.
23. INSTALL REAR CONSOLE BOX UPPER FRONT PANEL SUB-ASSEMBLY |
Engage the 5 clips and the claw and install the upper console panel.
24. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) |
Install the shift lever knob.
25. INSTALL INSTRUMENT PANEL LOWER CENTER FINISH PANEL |
Engage the 2 claws and 2 clips and install the instrument panel finish panel lower center.
26. INSTALL FRONT PILLAR GARNISH RH |
w/ Curtain Shield Airbag:
Remove the piece of cloth or nylon.
Install the 3 clamps.
Connect the antenna connector.
w/ Curtain Shield Airbag:
Install 2 new special clips and the clip onto the front pillar garnish.
Engage the 2 clips and the 2 claws and install the front pillar garnish.
w/o Curtain Shield Airbag:
Engage the 2 clips and the 2 claws and install the front pillar garnish.
27. INSTALL FRONT PILLAR GARNISH LH |
w/ Curtain Shield Airbag:
Remove the piece of cloth or nylon.
Install the 4 clamps.
w/ Curtain Shield Airbag:
Install 2 new special clips and the clip onto the front pillar garnish.
Engage the 2 clips and the 2 claws and install the front pillar garnish.
w/o Curtain Shield Airbag:
Engage the 2 clips and the 2 claws and install the front pillar garnish.
28. INSTALL CENTER PILLAR UPPER GARNISH RH |
Engage the 2 hooks and 2 clips and install the center pillar upper garnish.
29. INSTALL CENTER PILLAR UPPER GARNISH LH |
- HINT:
- Use the same procedure as for the RH side.
30. INSTALL FRONT SEAT OUTER BELT ASSEMBLY RH |
Install the through anchor with the bolt.
- Torque:
- 42 N*m{430 kgf*cm, 31 ft.*lbf}
31. INSTALL FRONT SEAT OUTER BELT ASSEMBLY LH |
- HINT:
- Use the same procedure as for the RH side.
32. INSTALL SEAT BELT ANCHOR COVER CAP |
- HINT:
- Use the same procedure for both sides.
Engage the 3 claws and install the seat belt anchor cover cap.
33. INSTALL CENTER PILLAR LOWER GARNISH RH |
Engage the 2 clips and 3claws and install the center pillar lower garnish.
34. INSTALL CENTER PILLAR LOWER GARNISH LH |
- HINT:
- Use the same procedure as for the RH side.
35. INSTALL ROOF SIDE INNER GARNISH RH |
w/ Curtain Shield Airbag:
Install a new special clip and the clip onto the roof side inner garnish.
Engage the 4 clips and the claw and install the roof side inner garnish.
w/o Curtain Shield Airbag:
Engage the 4 clips and the claw and install the roof side inner garnish.
36. INSTALL ROOF SIDE INNER GARNISH LH |
- HINT:
- Use the same procedure as for the RH side.
37. INSTALL REAR SEAT SIDE COVER RH |
Engage the 2 clips and the 4 claws and install the rear seat side cover.
38. INSTALL REAR SEAT SIDE COVER LH |
- HINT:
- Use the same procedure as for the RH side.
39. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH |
Align the location mark with the paint mark first, and install the rear door opening trim weatherstrip, as shown in the illustration.
- Paint mark:
Area
| Color
|
RH side
| Green
|
LH side
| Red
|
40. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH |
- HINT:
- Use the same procedure as for the RH side.
41. INSTALL REAR DOOR SCUFF PLATE RH |
Engage the 7 claws and install the rear door scuff plate.
42. INSTALL REAR DOOR SCUFF PLATE LH |
- HINT:
- Use the same procedure as for the RH side.
43. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH |
Align the location mark with the paint mark first, and install the front door opening trim weatherstrip, as shown in the illustration.
- Paint mark:
Area
| Color
|
RH side
| Blue
|
LH side
| Pink
|
44. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH |
- HINT:
- Use the same procedure as for the RH side.
45. INSTALL COWL SIDE TRIM BOARD RH |
Engage the stud bolt and the claw and install the cowl side trim board.
46. INSTALL COWL SIDE TRIM BOARD LH |
- HINT:
- Use the same procedure as for the RH side.
47. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH |
Engage the 4 claws and install the instrument panel under cover.
48. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH |
Engage the 3 claws and install the instrument panel under cover.
Tighten the 2 screws.
49. INSTALL FRONT DOOR SCUFF PLATE RH |
Engage the 11 claws and install the front door scuff plate.
50. INSTALL FRONT DOOR SCUFF PLATE LH |
- HINT:
- Use the same procedure as for the RH side.
51. INSTALL LUGGAGE COMPARTMENT TRIM INNER PAD (for 60/40 Split Seat Type) |
w/ Grand Spare Tire:
Install the luggage compartment trim inner pad.
w/o Grand Spare Tire:
Install the luggage compartment trim inner pad.
52. INSTALL SPARE WHEEL COVER ASSEMBLY (for 60/40 Split Seat Type) |
Install the spare wheel cover.
53. INSTALL LUGGAGE COMPARTMENT FLOOR MAT (for 60/40 Split Seat Type) |
Install the luggage compartment floor mat.
54. INSTALL REAR SEATBACK ASSEMBLY (for Fixed Seat Type) |
Engage the 3 hooks and install the rear seatback.
Tighten the 3 bolts.
- Torque:
- 7.9 N*m{80 kgf*cm, 70 in.*lbf}
Install the rear seat outer belt into the rear seat shoulder belt guide.
- HINT:
- Use the same procedure for both sides.
Install the rear center seat outer belt into the rear center seat shoulder belt guide.
55. INSTALL REAR SEATBACK ASSEMBLY LH (for 60/40 Split Seat Type) |
Insert the 2 hooks into the rear seatback frame hole and install the rear seatback, tightening the 2 bolts in the sequence shown in the illustration.
- Torque:
- 37 N*m{375 kgf*cm, 27 ft.*lbf}
Install the rear seatback cover with the 2 clips.
Pull up the rear seatback.
Install the rear seat outer belt into the rear seat shoulder belt guide.
56. INSTALL REAR SEATBACK ASSEMBLY RH (for 60/40 Split Seat Type) |
Insert the 2 hooks into the rear seatback frame hole and install the rear seatback, tightening the 2 bolts in the sequence shown in the illustration.
- Torque:
- 37 N*m{375 kgf*cm, 27 ft.*lbf}
Install the rear seatback cover with the 2 clips.
Pull up the rear seatback.
Install the rear seat outer belt into the rear seat shoulder belt guide.
Install the rear center seat outer belt into the rear center seat shoulder belt guide.
57. INSTALL REAR SEAT CUSHION COVER PAD SUB-ASSEMBLY (for 60/40 Split Seat Type) |
Pass the rear seat inner belt through the rear seat cushion cover pad slit.
Engage the 3 hooks and install the rear seat cushion cover pad.
- NOTICE:
- Make sure that the 2 rear seat cushion lock hooks and the rear seat cushion frame are securely engaged.
58. INSTALL REAR SEAT CUSHION COVER PAD SUB-ASSEMBLY (for Fixed Seat Type) |
Pass the rear seat inner belt through the rear seat cushion cover pad slit.
Engage the 3 hooks and install the rear seat cushion cover pad.
- NOTICE:
- Make sure that the 2 rear seat cushion lock hooks and the rear seat cushion frame are securely engaged.
59. INSTALL FRONT SEAT ASSEMBLY LH |
- NOTICE:
- Follow the procedure described below in order to prevent the seat tracks from locking separately.
Insert the 2 locating pins through the 2 body holes, place the front seat in the most forward position, and then make sure that the inner and outer seat tracks are locked securely.
Using "TORX" socket wrench E10, tighten bolt 1 and then bolt 2 on the rear side.
- Torque:
- 37 N*m{375 kgf*cm, 27 ft.*lbf}
Move the front seat to the most rearward position, and then make sure that the inner and outer seat tracks are locked securely.
Using "TORX" socket wrench E10, tighten bolt 3 and then bolt 4 on the front side.
- Torque:
- 37 N*m{375 kgf*cm, 27 ft.*lbf}
- HINT:
- If the inner and outer seat tracks do not lock simultaneously, loosen the bolts and adjust the seat tracks.
w/ Front passenger airbag:
Connect the airbag connector.
Connect the buckle switch connector.
Install the clamp.
w/o Front passenger airbag:
Connect the buckle switch connector.
60. INSTALL FRONT SEAT ASSEMBLY RH |
- NOTICE:
- Follow the procedure described below in order to prevent the seat tracks from locking separately.
Insert the 2 locating pins through the 2 body holes, place the front seat in the most forward position, and then make sure that the inner and outer seat tracks are locked securely.
Using "TORX" socket wrench E10, tighten bolt 1 and then bolt 2 on the rear side.
- Torque:
- 37 N*m{375 kgf*cm, 27 ft.*lbf}
Move the front seat to the most rearward position, and then make sure that the inner and outer seat tracks are locked securely.
Using "TORX" socket wrench E10, tighten bolt 3 and then bolt 4 on the front side.
- Torque:
- 37 N*m{375 kgf*cm, 27 ft.*lbf}
- HINT:
- If the inner and outer seat tracks do not lock simultaneously, loosen the bolts and adjust the seat tracks.
w/ Front Passenger Airbag:
Connect the airbag connector.
Connect the buckle switch connector.
Connect the occupant detection ECU connector.
Install the clamp.
w/o Front Passenger Airbag:
Connect the buckle switch connector.
61. INSTALL FRONT SEAT HEADREST ASSEMBLY |
Push in the lock button of the front seat headrest support and install the front seat headrest.
62. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
- Torque:
- 5.4 N*m{55 kgf*cm, 48 in.*lbf}
63. INSPECT SRS WARNING LIGHT |
(YARIS_NCP93 RM000000XFD0CVX.html)