Lighting System Hazard Warning Switch Circuit

Body Electrical. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Lighting. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK VEHICLE CONDITION

PERFORM ACTIVE TEST USING INTELLIGENT TESTER (MAIN BODY ECU)

INSPECT FUSE (HAZ)

CHECK WIRE HARNESS (TURN SIGNAL FLASHER RELAY - BATTERY)

CHECK OPERATION OF TURN SIGNAL FLASHER RELAY

INSPECT HAZARD WARNING SIGNAL SWITCH

PERFORM ACTIVE TEST USING INTELLIGENT TESTER (MAIN BODY ECU)

INSPECT FUSE (HAZ)

CHECK WIRE HARNESS (TURN SIGNAL FLASHER RELAY - BATTERY)

CHECK OPERATION OF TURN SIGNAL FLASHER RELAY

INSPECT HAZARD WARNING SIGNAL SWITCH

LIGHTING SYSTEM - Hazard Warning Switch Circuit


DESCRIPTION

When the hazard warning signal switch is turned on, the turn signal flasher relay (marking for LHD: FLSH) in the main body ECU turns on to flash the hazard warning signal lights.

WIRING DIAGRAM


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Lighting.Lighting System.Lighting System  Hazard Warning Switch Circuit


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Lighting.Lighting System.Lighting System  Hazard Warning Switch Circuit


INSPECTION PROCEDURE

1.CHECK VEHICLE CONDITION
  1. Check the vehicle condition.

    Result
    Result
    Proceed to
    LHD
    A
    RHD
    B


B
Go to step 7
A


2.PERFORM ACTIVE TEST USING INTELLIGENT TESTER (MAIN BODY ECU)
  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch on (IG) and press the intelligent tester main switch ON.

  1. Select the item below in the Active Test and then check the relay operation.

    Main body ECU
    Item
    Test Details/Display (Range)
    Diagnostic Note
    Hazard
    Hazard ON/OFF
    -
    OK:
    All hazard warning signal lights flash.


OK
Go to step 6
NG


3.INSPECT FUSE (HAZ)
  1. Remove the HAZ fuse from the engine room No. 1 relay block.

  1. Measure the resistance of the fuse.

    Standard resistance:
    Below 1 Ω


NG
REPLACE FUSE
OK


4.CHECK WIRE HARNESS (TURN SIGNAL FLASHER RELAY - BATTERY)
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Lighting.Lighting System.Lighting System  Hazard Warning Switch Circuit
  1. Remove the turn signal flasher relay from the instrument panel junction block.

  1. Measure the voltage of the junction block.

    Standard voltage:
    Tester Connection
    Specified Condition
    Junction block turn signal flasher relay terminal 4 (+B) - Body ground
    10 to 14 V


NG
REPAIR OR REPLACE HARNESS AND CONNECTOR
OK


5.CHECK OPERATION OF TURN SIGNAL FLASHER RELAY
  1. Replace the turn signal flasher relay with a normally functioning one or a new one.

  1. Check that the appropriate turn signal light flashes.

    1. Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch on (IG) and press the intelligent tester main switch ON.

    3. Select the item below in the Active Test and then check the relay operation.

      Main body ECU
      Item
      Test Details/Display (Range)
      Diagnostic Note
      Hazard
      Hazard ON/OFF
      -
      OK:
      All hazard warning signal lights flash.


NG
REPAIR OR REPLACE HARNESS AND CONNECTOR (JUNCTION BLOCK - HAZARD WARNING SIGNAL SWITCH)
OK

REPLACE TURN SIGNAL FLASHER RELAY

6.INSPECT HAZARD WARNING SIGNAL SWITCH
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Lighting.Lighting System.Lighting System  Hazard Warning Switch Circuit
  1. Remove the hazard warning signal switch.

  1. Measure the resistance of the switch.

    Standard resistance:
    Tester Connection
    Condition
    Specified Condition
    1 - 4
    OFF
    10 kΩ or higher
    1 - 4
    ON
    Below 23.4 Ω


NG
REPLACE HAZARD WARNING SIGNAL SWITCH
OK

REPAIR OR REPLACE HARNESS AND CONNECTOR (HAZARD WARNING SIGNAL SWITCH - BODY GROUND)

7.PERFORM ACTIVE TEST USING INTELLIGENT TESTER (MAIN BODY ECU)
  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch on (IG) and press the intelligent tester main switch ON.

  1. Select the item below in the Active Test and then check the relay operation.

    Main body ECU
    Item
    Test Details/Display (Range)
    Diagnostic Note
    Hazard
    Hazard ON/OFF
    -
    OK:
    All hazard warning signal lights flash.


OK
Go to step 11
NG


8.INSPECT FUSE (HAZ)
  1. Remove the HAZ fuse from the engine room No. 1 relay block.

  1. Measure the resistance of the fuse.

    Standard resistance:
    Below 1 Ω


NG
REPLACE FUSE
OK


9.CHECK WIRE HARNESS (TURN SIGNAL FLASHER RELAY - BATTERY)
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Lighting.Lighting System.Lighting System  Hazard Warning Switch Circuit
  1. Disconnect the E81 turn signal flasher relay connector.

  1. Measure the voltage of the wire harness side connector.

    Standard voltage:
    Tester Connection
    Specified Condition
    E81-4 (B) - Body ground
    10 to 14 V


NG
REPAIR OR REPLACE HARNESS AND CONNECTOR
OK


10.CHECK OPERATION OF TURN SIGNAL FLASHER RELAY
  1. Replace the turn signal flasher relay with a normally functioning one or a new one.

  1. Check that the appropriate turn signal light flashes.

    1. Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch on (IG) and press the intelligent tester main switch ON.

    3. Select the item below in the Active Test and then check the relay operation.

      Main body ECU
      Item
      Test Details/Display (Range)
      Diagnostic Note
      Hazard
      Hazard ON/OFF
      -
      OK:
      All hazard warning signal lights flash.


NG
REPAIR OR REPLACE HARNESS AND CONNECTOR (TURN SIGNAL FLASHER RELAY - HAZARD WARNING SIGNAL SWITCH)
OK

REPLACE TURN SIGNAL FLASHER RELAY

11.INSPECT HAZARD WARNING SIGNAL SWITCH
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Lighting.Lighting System.Lighting System  Hazard Warning Switch Circuit
  1. Remove the hazard warning signal switch.

  1. Measure the resistance of the switch.

    Standard resistance:
    Tester Connection
    Condition
    Specified Condition
    1 - 4
    OFF
    10 kΩ or higher
    1 - 4
    ON
    Below 23.4 Ω


NG
REPLACE TURN SIGNAL FLASHER RELAY
OK

REPAIR OR REPLACE HARNESS AND CONNECTOR (HAZARD WARNING SIGNAL SWITCH - BODY GROUND)