Torque Converter And Drive Plate Inspection

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
U151F Automatic Transaxle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY

  2. INSPECT DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

Torque Converter And Drive Plate -- Inspection



1. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY


  1. Inspect the one-way clutch.



      Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Torque Converter And Drive Plate  Inspection
    1. Set SST into the inner race of the one-way clutch.

      SST
      09350-32014(09351-32010)
    2. Install SST so that it fits in the notch of the converter hub and the outer race of the one-way clutch.

      SST
      09350-32014(09351-32010)


    3. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Torque Converter And Drive Plate  Inspection
    4. Stand the torque converter up and turn SST.

      SST
      09350-32014(09351-32020)
      Standard:
      If the one-way clutch is turned clockwise, it rotates freely and if turned counterclockwise, it locks.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Torque Converter And Drive Plate  Inspection
  1. Determine the condition of the torque converter clutch assembly.

    1. Check that the following conditions are met:

      1. During the stall test or when the shift lever is in the N position, metallic sounds are not emitted from the torque converter clutch.
      2. The one-way clutch turns in one direction and locks in the other direction.
      3. The amount of powder in the ATF is not greater than the sample shown in the illustration.
        If the results are not as specified, replace the torque converter clutch assembly.
      HINT:
      The sample illustration shows approximately 0.25 liters (0.26 US qts, 0.22 Imp. qts) of the ATF taken from a removed torque converter clutch.
  1. Replace the ATF in the torque converter clutch.

    1. If the ATF is discolored and/or has a foul odor, rock the torque converter to move the fluid around inside it. Drain the ATF with the mounting surface of the converter facing upward.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Clean and check the oil cooler and oil pipe line.

    1. If the torque converter clutch is inspected or the ATF is replaced, clean the oil cooler and oil pipe line.

      1. Apply compressed air of 196 kPa (2 kgf/cm2, 28 psi) from the inlet hose.
      2. If a large amount of powder is found in the ATF, add new ATF using a bucket pump and clean the oil cooler and oil pipe line again.
    2. If the ATF is cloudy, inspect the oil cooler (radiator).



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U151F Automatic Transaxle.Automatic Transaxle System.Torque Converter And Drive Plate  Inspection
  1. Prevent deformation of the torque converter clutch and damage to the oil pump gear.

    1. If any marks due to interference are found on the end of the bolt for the torque converter clutch and on the bottom of the bolt hole, replace the bolt and the torque converter clutch.

    2. All of the bolts must be the same length.

    3. Washers must be used with the bolts.



2. INSPECT DRIVE PLATE AND RING GEAR SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Set up a dial indicator and measure the drive plate runout.

    Maximum runout:
    0.20 mm (0.0079 in.)
    If the runout is not within the specification or the ring gear is damaged, replace the drive plate.
  1. Check the ring gear for any damage.
    If the ring gear is damaged, replace the drive plate.