Clutch Master Cylinder (For Lhd) Removal

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Clutch. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE FRONT WIPER ARM HEAD CAP

  3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

  4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

  5. REMOVE FRONT FENDER TO COWL SIDE SEAL LH

  6. REMOVE FRONT FENDER TO COWL SIDE SEAL RH

  7. REMOVE COWL TOP VENTILATOR LOUVER

  8. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

  9. REMOVE COWL VENTILATOR HOUSING SUB-ASSEMBLY

  10. REMOVE COWL TOP PANEL OUTER SUB-ASSEMBLY

  11. REMOVE COWL BODY MOUNTING REINFORCEMENT LH

  12. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

  13. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Knee Airbag)

  14. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

  15. DISCONNECT CLUTCH MASTER CYLINDER PUSH ROD CLEVIS

  16. DRAIN BRAKE FLUID

  17. DISCONNECT CLUTCH RESERVOIR TUBE

  18. DISCONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

  19. REMOVE CLUTCH MASTER CYLINDER ASSEMBLY

Clutch Master Cylinder (For Lhd) -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
  1. w/ Navigation System (for HDD):
    After the ignition switch is turned off, the HDD navigation system requires approximately a minute to record various types of memory and settings. As a result, after turning the ignition switch off, wait a minute or more before disconnecting the cable from the negative (-) battery terminal.
  2. Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.


2. REMOVE FRONT WIPER ARM HEAD CAP

  1. Remove the 2 caps.



3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the nut and arm and blade.



4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the nut and arm and blade.



5. REMOVE FRONT FENDER TO COWL SIDE SEAL LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Clutch.Clutch System (For 1Az-Fe, 2Az-Fe).Clutch Master Cylinder (For Lhd) Removal

  1. Detach the claw and remove the front fender to cowl side seal.



6. REMOVE FRONT FENDER TO COWL SIDE SEAL RH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Detach the claw and remove the front fender to cowl side seal.



7. REMOVE COWL TOP VENTILATOR LOUVER


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 2 clips.

  1. Detach the 12 claws and remove the louver.



8. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Clutch.Clutch System (For 1Az-Fe, 2Az-Fe).Clutch Master Cylinder (For Lhd) Removal

  1. Remove the 2 bolts.

  1. Move the wiper cushion in the direction shown by the arrow in the illustration to detach the wiper cushion from the body, and remove the wiper motor and link.

  1. Disconnect the connector and detach the clamp.



9. REMOVE COWL VENTILATOR HOUSING SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Detach the 4 claws and remove the ventilator housing.



10. REMOVE COWL TOP PANEL OUTER SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 14 bolts and cowl top panel outer.



11. REMOVE COWL BODY MOUNTING REINFORCEMENT LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Clutch.Clutch System (For 1Az-Fe, 2Az-Fe).Clutch Master Cylinder (For Lhd) Removal

  1. Remove the 2 nuts and mounting reinforcement.



12. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 2 screws.

  1. Detach the 3 claws and remove the cover.



13. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Knee Airbag)


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 4 bolts and driver side knee airbag.

  1. Disconnect the connector.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.


14. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 2 screws.

  1. Using a screwdriver, detach the 8 claws and remove the lower instrument panel finish panel.

    HINT:
    Tape the screwdriver tip before use.


15. DISCONNECT CLUTCH MASTER CYLINDER PUSH ROD CLEVIS


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the clip and pin, and disconnect the push rod clevis from the clutch pedal.



16. DRAIN BRAKE FLUID
NOTICE:
Wash brake fluid off immediately if it adheres to any painted surface.


17. DISCONNECT CLUTCH RESERVOIR TUBE


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Loosen the clip and disconnect the tube from the clutch master cylinder.

    HINT:
    Use a container to catch the fluid.


18. DISCONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a union nut wrench, disconnect the flexible hose tube.

    HINT:
    Use a container to catch the fluid.


19. REMOVE CLUTCH MASTER CYLINDER ASSEMBLY

  1. Remove the 2 nuts and clutch master cylinder.