Dtc P0230 Fuel Pump Primary Circuit

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
2Gr-Fe Engine Control System. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK TERMINAL VOLTAGE (F/PMP RELAY POWER SOURCE)

INSPECT RELAY (Marking: F/PMP)

CHECK HARNESS AND CONNECTOR (F/PMP RELAY - ECM)

DTC P0230 Fuel Pump Primary Circuit


DESCRIPTION

When the engine is cranked, a signal is sent from the ignition control ECU's STSW terminal to the ECM's STSW terminal. Then voltage travels from the ECM's STAR terminal through the park/neutral position switch to the STARTER relay coil. The STAR terminal also sends a signal to the STA terminal. When the STA signal and NE signal are input to the ECM, the ECM interior's Tr1 turns on, which causes power to be supplied to the C/OPN relay coil (C/OPN on). As a result, the F/PMP relay actuates, which causes the fuel pump to operate. If the engine is operating and NE signals are being output, the ECM interior's Tr1 is on (C/OPN on), and the fuel pump will continue operating. The fuel pump's has a high and low speed setting. When the engine is starting or operating with a heavy load, the ECM interior's Tr2 turns on to actuate the F/PMP relay so that the fuel pump operates at the high speed setting. When the engine is idling or operating with a light load, the Tr2 turns off, and current flows through the fuel pump resister to the fuel pump so that the fuel pump operates at the low speed setting.

Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Engine Control System.Sfi System.
Dtc
  P0230  Fuel Pump Primary Circuit


DTC No.
DTC Detection Condition
Trouble Area
P0230
Open or short in F/PMP relay circuit (1 trip detection logic)
  1. Open or short in F/PMP relay circuit
  2. F/PMP relay
  3. ECM

WIRING DIAGRAM


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Engine Control System.Sfi System.
Dtc
  P0230  Fuel Pump Primary Circuit

This troubleshooting procedure is based on the premise that the engine is started. If the engine is not started, proceed to the problem symptoms table (RAV4_ACA30 RM000002205011X.html).

INSPECTION PROCEDURE

1.CHECK TERMINAL VOLTAGE (F/PMP RELAY POWER SOURCE)
Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Engine Control System.Sfi System.
Dtc
  P0230  Fuel Pump Primary Circuit
  1. Remove the F/PMP relay from the engine room No. 1 relay block.

  1. Measure the voltage of the engine room No. 1 relay block terminal.

    Standard voltage:
    Tester Connection
    Condition
    Specified Condition
    F/PMP relay holder terminal (2) - Body ground
    STA signal ON
    9 to 14 V
    F/PMP relay holder terminal (2) - Body ground
    STA signal OFF
    0 to 3 V


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (F/PMP RELAY - EFI MAIN RELAY)
OK


2.INSPECT RELAY (Marking: F/PMP)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Engine Control System.Sfi System.
Dtc
  P0230  Fuel Pump Primary Circuit
  1. Remove the F/PMP relay from the engine room No. 1 relay block.

  1. Measure the resistance of the F/PMP relay.

    Standard resistance:
    Tester Connection
    Specified Condition
    3 - 4
    Below 1 Ω
    3 - 4
    10 kΩ or higher
    (when battery voltage applied to terminals 1 and 2)
    3 - 5
    10 kΩ or higher
    3 - 5
    Below 1 Ω
    (when battery voltage applied to terminals 1 and 2)


NG
REPLACE RELAY
OK


3.CHECK HARNESS AND CONNECTOR (F/PMP RELAY - ECM)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Engine Control System.Sfi System.
Dtc
  P0230  Fuel Pump Primary Circuit
  1. Remove the F/PMP relay from the engine room No. 1 relay block.

  1. Disconnect the ECM connector.

  1. Measure the resistance of the wire harness side connector.

    Standard resistance:
    Tester Connection
    Specified Condition
    F/PMP relay holder terminal (1) - B96-59 (FPR)
    Below 1 Ω
    F/PMP relay holder terminal (1) or B96-59 (FPR) - Body Ground
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

REPLACE ECM (RAV4_ACA30 RM0000017UN01LX.html)