Parking Brake Cable Installation

Brake. Lexus Is250, Is220D. Gse20 Ale20
Parking Brake. Lexus Is250, Is220D. Gse20 Ale20

  1. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY LH

  2. APPLY HIGH TEMPERATURE GREASE

  3. INSTALL PARKING BRAKE SHOE LEVER

  4. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY

  5. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY

  6. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET

  7. INSTALL NO. 1 PARKING BRAKE SHOE RETURN SPRING

  8. INSTALL NO. 2 PARKING BRAKE SHOE RETURN SPRING

  9. CHECK PARKING BRAKE INSTALLATION

  10. INSTALL REAR DISC

  11. ADJUST PARKING BRAKE SHOE CLEARANCE

  12. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY

  13. INSTALL REAR WHEEL

  14. INSTALL NO. 2 DIFFERENTIAL SUPPORT PROTECTOR

  15. INSTALL NO. 1 DIFFERENTIAL SUPPORT PROTECTOR

  16. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY

  17. INSTALL PARKING BRAKE PEDAL ASSEMBLY (for Automatic Transmission)

  18. INSTALL PARKING BRAKE LEVER SUB-ASSEMBLY (for Manual Transmission)

Parking Brake Cable -- Installation



1. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY LH


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Cable  Installation
  1. Install the 2 cable support brackets to the No. 2 parking brake cable assembly LH.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the No. 2 parking brake cable assembly LH to the parking brake plate with the 2 nuts.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}
  1. Connect the No. 2 parking brake cable assembly LH to the parking brake equalizer.



  1. Install the No. 2 parking brake cable assembly LH to the body with the 3 bolts and 2 clamps.

    Torque:
    Bolt A:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
    Bolt B:
    19 N*m{194 kgf*cm, 14 ft.*lbf}


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Cable  Installation



2. APPLY HIGH TEMPERATURE GREASE
  1. Apply a thin layer of high temperature grease to the area where the parking brake plate contacts the parking brake shoe (Click here).



3. INSTALL PARKING BRAKE SHOE LEVER


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Cable  Installation
  1. Apply a thin layer of high temperature grease to the area where the parking brake shoe lever contacts the parking brake anchor block.

  1. Install the parking brake shoe lever to the parking brake cable assembly.

    NOTICE:
    Take care to install the correct parking brake shoe lever because the direction of the pin is different between left and right.


4. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Cable  Installation
  1. Using SST, install the No. 2 parking brake shoe assembly with the No. 1 shoe hold down spring cup, No. 1 compression spring and No. 1 shoe hold down spring pin.

    SST
    09718-00010
    HINT:
    Use the service hole to retain the No. 2 shoe hold down spring pin with your finger.


5. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Cable  Installation
  1. Using SST, install the No. 1 parking brake shoe assembly with the No. 1 shoe hold down spring cup, No. 1 compression spring and No. 1 shoe hold down spring pin.

    SST
    09718-00010
    HINT:
    Use the service hole to retain the No. 1 shoe hold down spring pin with your finger.


6. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET


    Lexus Is250, Is220D. Gse20 Ale20
  1. Apply high temperature grease to the thread and all joining areas of the parking brake shoe adjusting screw set.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the parking brake shoe adjusting screw set.



7. INSTALL NO. 1 PARKING BRAKE SHOE RETURN SPRING


    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the No. 1 parking brake shoe return spring.



8. INSTALL NO. 2 PARKING BRAKE SHOE RETURN SPRING


    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the No. 2 parking brake shoe return spring.



9. CHECK PARKING BRAKE INSTALLATION


  1. Make sure that all the parts are installed properly.
    If necessary, reinstall properly.


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Cable  Installation



10. INSTALL REAR DISC
  1. Align the matchmarks on the rear disc and rear axle hub.



11. ADJUST PARKING BRAKE SHOE CLEARANCE
  1. Temporarily install the hub nuts.

  1. Remove the shoe adjusting hole plug.

  1. Turn the shoe adjuster and expand the shoe until the disc locks.



    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Cable  Installation
  1. Turn and contract the shoe adjuster until the disc can rotate smoothly.

    Standard:
    Return 7 notches
  1. Check that there is no brake drag against the shoe.

  1. Install the shoe adjusting hole plug.

  1. Remove the hub nuts.



12. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the rear disc brake caliper assembly with the 2 bolts and 2 new No. 1 caliper plates.

    Torque:
    50 N*m{510 kgf*cm, 37 ft.*lbf}
    NOTICE:
    1. Do not twist the brake hose.
    2. Make sure that the bolts are free from damage and foreign matter.
    3. Do not overtighten the bolts.


13. INSTALL REAR WHEEL
Torque:
103 N*m{1,050 kgf*cm, 76 ft.*lbf}


14. INSTALL NO. 2 DIFFERENTIAL SUPPORT PROTECTOR


    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the No. 2 differential support protector with the 2 nuts.



15. INSTALL NO. 1 DIFFERENTIAL SUPPORT PROTECTOR
HINT:
Installation procedure of the No. 1 differential support protector is the same as that of the No. 2 differential support protector.


16. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Cable  Installation
  1. Pass the No. 1 parking brake cable assembly through the parking brake and hold the cable with the clip.

    HINT:
    Fully tighten the No. 1 wire adjusting nut and lock nut when adjusting the parking brake free play.
  1. Fully bend the parking brake pedal claw.



17. INSTALL PARKING BRAKE PEDAL ASSEMBLY (for Automatic Transmission)
HINT:
Refer to the procedures up to "INSTALL PARKING BRAKE PEDAL" (Click here).


18. INSTALL PARKING BRAKE LEVER SUB-ASSEMBLY (for Manual Transmission)
HINT:
Refer to the procedures up to "INSTALL PARKING BRAKE LEVER" (Click here).