Fuel Pump (For Double Tank Type) Installation


  1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

  2. INSTALL FUEL TANK SUB-ASSEMBLY

Fuel Pump (For Double Tank Type) -- Installation


HINT:
for Automatic Transmission:
Perform "Inspection After Repairs" after replacing the fuel pump (LandCruiser RM000004NJC03SX.html).


1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
  1. Apply a light coat of gasoline or grease to a new gasket and install the gasket to the fuel tank.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Installation
  1. Align the protrusion of the fuel suction with pump and gauge tube with the groove of the fuel tank.

    Text in Illustration
    *1
    Protrusion
    *2
    Groove
    NOTICE:
    Be careful not to bend the arm of the fuel sender gauge.
  1. Install the fuel suction with pump and gauge tube to the fuel tank.



  1. Put a new retainer on the fuel tank. While holding the fuel suction with pump and gauge tube, tighten the retainer one complete turn by hand.

    Text in Illustration
    *1
    Start Mark (Fuel Tank Side)
    *2
    Start Mark (Retainer Side)

    HINT:
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Installation
    Make sure the start marks on the retainer and fuel tank are aligned and then tighten the retainer.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Installation
  1. Set SST on the retainer.

    SST
    09808-14030
    HINT:
    1. Hold the fuel suction tube assembly upright by hand to ensure that the fuel suction tube gasket is not moved out of position.
    2. Engage the claws of SST securely with the fuel pump gauge retainer holes to secure SST.
    3. Install SST while pressing the claws of SST against the fuel pump gauge retainer (toward the center of SST).


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Installation
  1. Using SST, tighten the retainer until the mark on the retainer is within range A on the fuel tank as shown in the illustration.

    SST
    09808-14030
    Text in Illustration
    *1
    Fuel Tank Side Mark
    *2
    Retainer Side Mark
    HINT:
    Fit the tips of SST onto the ribs of the retainer.


2. INSTALL FUEL TANK SUB-ASSEMBLY
  1. Install the fuel tank sub-assembly (LandCruiser RM0000045EX01EX.html).