Fuel Pump (For 5 Door) Installation

Apply a light coat of gasoline or grease to a new gasket and install the gasket to the fuel tank sub-assembly.

Align the protrusion of the fuel suction with pump and gauge tube assembly with the groove of the fuel tank sub-assembly.

NOTICE:

Be careful not to bend the arm of the fuel sender gauge assembly.

Install the fuel suction with pump and gauge tube assembly to the fuel tank sub-assembly.

Put a new fuel pump gauge retainer on the fuel tank sub-assembly. While holding the fuel suction with pump and gauge tube assembly, tighten the retainer one complete turn by hand.

HINT:

Make sure the start marks on the fuel pump gauge retainer and fuel tank sub-assembly are aligned and then tighten the fuel pump gauge retainer.

Set SST on the fuel pump gauge retainer.

SST

09808-14030(09808-01030,09808-01040)

HINT:

1. Hold the fuel suction with pump and gauge tube assembly upright by hand to ensure that the fuel suction tube gasket in not moved out of position.
   
2. Engage the claws of SST securely with the fuel pump gauge retainer holes to secure SST.
   
3. Install SST while pressing the claws of SST against the fuel pump gauge retainer (toward the center of SST).
   

Using SST, tighten the fuel pump gauge retainer until the mark on the fuel pump gauge retainer is within range A on the fuel tank sub-assembly as shown in the illustration.

SST

09808-14030(09808-01010)

HINT:

Fit the tips of SST onto the ribs of the fuel pump gauge retainer.