Fuel Sub Tank Installation


  1. INSTALL FUEL TANK BREATHER HOSE

  2. INSTALL FUEL TANK TO FILLER PIPE HOSE

  3. INSTALL FUEL TANK VENT TUBE ASSEMBLY

  4. INSTALL FUEL SUB TANK SUB-ASSEMBLY

  5. CONNECT FUEL TANK BREATHER HOSE

  6. CONNECT FUEL TANK TO FILLER PIPE HOSE

  7. CONNECT FUEL HOSE

  8. INSTALL NO. 2 FUEL TANK PROTECTOR

  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  10. INSPECT FOR FUEL LEAK

Fuel Sub Tank -- Installation



1. INSTALL FUEL TANK BREATHER HOSE
  1. Install the fuel tank breather hose to the fuel sub tank.



2. INSTALL FUEL TANK TO FILLER PIPE HOSE
  1. Install the fuel tank to filler pipe hose to the fuel sub tank.



3. INSTALL FUEL TANK VENT TUBE ASSEMBLY
  1. Install a new gasket and the fuel tank vent tube with the 8 screws.

    Torque:
    4.0 N*m{41 kgf*cm, 35 in.*lbf}
  1. Attach the wire harness clamp.



4. INSTALL FUEL SUB TANK SUB-ASSEMBLY
  1. Set the fuel sub tank on a transmission jack and lift up the transmission jack.

  1. Connect the 2 fuel tank bands with the 4 bolts.

    Torque:
    40 N*m{408 kgf*cm, 30 ft.*lbf}
  1. Connect the fuel sender gauge connector.



5. CONNECT FUEL TANK BREATHER HOSE
  1. Connect the fuel tank breather hose to the filler pipe.



6. CONNECT FUEL TANK TO FILLER PIPE HOSE
  1. Connect the fuel tank to filler pipe hose to the filler pipe.



7. CONNECT FUEL HOSE
  1. Connect the fuel evaporation hose, fuel breather hose and fuel hose.



8. INSTALL NO. 2 FUEL TANK PROTECTOR
  1. Install the No. 2 fuel tank protector with the 5 bolts.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}


9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).


10. INSPECT FOR FUEL LEAK
  1. Make sure that there are no fuel leaks after performing maintenance on the fuel system.

    1. Connect the intelligent tester to the DLC3.

    2. Turn the engine switch on (IG) and turn the intelligent tester on.

      NOTICE:
      Do not start the engine.
    3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

    4. Check that there are no leaks from the fuel system.
      If there are fuel leaks, repair or replace parts as necessary.

    5. Turn the engine switch off.

    6. Disconnect the intelligent tester from the DLC3.