Fuel Supply Pump Removal


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE TIMING BELT

  3. REMOVE INJECTOR DRIVER

  4. DISCONNECT VANE PUMP OIL RESERVOIR ASSEMBLY

  5. DISCONNECT HEATER WATER PIPE SUB-ASSEMBLY

  6. DISCONNECT NO. 4 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY

  7. REMOVE NO. 1 INTAKE PIPE

  8. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

  9. REMOVE FUEL SUPPLY PUMP INSULATOR

  10. REMOVE NO. 1 FUEL SUPPLY PUMP PROTECTOR

  11. REMOVE FUEL SUPPLY PUMP ASSEMBLY

Fuel Supply Pump -- Removal


NOTICE:
  1. When replacing the injectors (including shuffling the injectors between the cylinders), common rail or cylinder head, it is necessary to replace the injection pipes with new ones.
  2. When replacing the fuel supply pump, common rail, cylinder block, cylinder head, cylinder head gasket or timing gear case, it is necessary to replace the fuel inlet pipe with a new one.
  3. After removing the fuel inlet pipe, clean them with a brush and compressed air.


1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
  1. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (LandCruiser RM000003YMD00TX.html).
  2. When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).


2. REMOVE TIMING BELT

  1. Remove the timing belt (LandCruiser RM00000147C027X.html).



3. REMOVE INJECTOR DRIVER


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the 3 connectors.

  1. Remove the 3 bolts and injector driver assembly.



4. DISCONNECT VANE PUMP OIL RESERVOIR ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 bolts and disconnect the vane pump oil reservoir.



5. DISCONNECT HEATER WATER PIPE SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the bolt and disconnect the inlet heater water hose.



6. DISCONNECT NO. 4 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the bolt and disconnect the No. 4 vacuum transmitting pipe.



7. REMOVE NO. 1 INTAKE PIPE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the 3 connectors from the intake air temperature sensor, throttle control motor and manifold absolute pressure sensor.

  1. Detach the 2 clamps.

  1. Disconnect the vacuum hose from the manifold absolute pressure sensor.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Loosen the 2 hose clamps of the No. 1 air hose.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Loosen the hose clamp of the intercooler air hose.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 2 bolts and No. 1 intake pipe.



8. REMOVE FUEL INLET PIPE SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the bolt and clamp.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Kd-Ftv Fuel.Fuel System.Fuel Supply Pump Removal

  1. Using a 17 mm union nut wrench, loosen the union nuts and remove the fuel inlet pipe.

    Text in Illustration
    *a
    		Common Rail Side
    *b
    		Fuel Supply Pump Side


9. REMOVE FUEL SUPPLY PUMP INSULATOR


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155


10. REMOVE NO. 1 FUEL SUPPLY PUMP PROTECTOR


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 2 bolts and No. 1 fuel supply pump protector.



11. REMOVE FUEL SUPPLY PUMP ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the 2 fuel hoses.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the fuel temperature sensor connector and suction control valve connector.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Kd-Ftv Fuel.Fuel System.Fuel Supply Pump Removal

  1. Remove the 4 bolts indicated by the arrows in the illustration.

  1. Remove the No. 2 camshaft timing pulley flange and pump drive shaft pulley.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Kd-Ftv Fuel.Fuel System.Fuel Supply Pump Removal

  1. Remove the set nut and O-ring while holding the crankshaft pulley using SST.

    SST
    09213-58014
    09330-00021


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Loosen the 2 nuts.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Kd-Ftv Fuel.Fuel System.Fuel Supply Pump Removal

  1. Using SST, disconnect the fuel supply pump from the supply pump gear.

    SST
    09950-50013(09951-05010,09952-05010,09953-05020,09954-05021)
    NOTICE:
    Apply lubricant to the threads and tip of SST (center bolt) before using it.

  1. Remove the 2 nuts and fuel supply pump.

    NOTICE:
    1. Do not hold or carry the fuel supply pump by holding the pipe.
    2. The fuel supply pump must be kept horizontal.

  1. Remove the O-ring.