INSTALL NO. 2 EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System)
INSTALL EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System)
Ignition Coil And Spark Plug -- Installation |
- HINT:
- for Automatic Transmission:
- Perform "Inspection After Repairs" after replacing the ignition coil assembly or spark plug (LandCruiser RM000004NJC03SX.html).
| 1. INSTALL SPARK PLUG |
- HINT:
- for Automatic Transmission:
- Perform "Inspection After Repairs" after replacing the spark plug (LandCruiser RM000004NJC03SX.html).
Install the 6 spark plugs.
- Torque:
- 18 N*m{184 kgf*cm, 13 ft.*lbf}
| 2. INSTALL IGNITION COIL ASSEMBLY |
- HINT:
- for Automatic Transmission:
- Perform "Inspection After Repairs" after replacing the ignition coil assembly (LandCruiser RM000004NJC03SX.html).
Install the 6 ignition coils with the 6 bolts.
- Torque:
- 10 N*m{102 kgf*cm, 7 ft.*lbf}
Connect the 6 ignition coil connectors.
| 3. INSTALL NO. 2 EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System) |
Install the No. 2 emission control valve set with the 3 nuts.
- Torque:
- 21 N*m{214 kgf*cm, 15 ft.*lbf}
Align the paint mark with the projection and connect the No. 1 air hose.
Text in Illustration *1 Paint Mark *2 Rib *a Upper *b LH Side - HINT:
- Make sure the direction of the hose clamp is as shown in the illustration.
 |
Connect the No. 2 emission control valve set connector.
| 4. INSTALL NO. 2 AIR TUBE (w/ Secondary Air Injection System) |
Install 2 new gaskets to the No. 2 air tube.
Text in Illustration *1 New Gasket *2 No. 2 Air Tube
 |
Install the No. 2 air tube with the 2 bolts and 2 nuts.
- Torque:
- 10 N*m{102 kgf*cm, 7 ft.*lbf}
| 5. INSTALL EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System) |
Install the emission control valve set with the 3 nuts.
- Torque:
- 21 N*m{214 kgf*cm, 15 ft.*lbf}
Align the paint mark with the projection and connect the No. 1 air hose.
Text in Illustration *1 Rib *2 Paint mark *a RH Side *b Upper - HINT:
- Make sure the direction of the hose clamp is as shown in the illustration.
 |
Connect the emission control valve set connector.
| 6. INSTALL AIR TUBE (w/ Secondary Air Injection System) |
Install 2 new gaskets to the air tube.
Text in Illustration *1 New Gasket *2 Air Tube
 |
Install the air tube with the 2 bolts and 2 nuts.
- Torque:
- 10 N*m{102 kgf*cm, 7 in.*lbf}
| 7. INSTALL AIR CLEANER CASE SUB-ASSEMBLY |
Install the air cleaner case with the 3 bolts.
- Torque:
- 12 N*m{122 kgf*cm, 9 ft.*lbf}
Attach the wire harness clamp.
Install the air cleaner filter element.
| 8. INSTALL AIR CLEANER CAP AND HOSE |
Install the air cleaner cap and hose.
Text in Illustration *a Top *b Front *c RH *d Align cutout portion of hose with protrusion of throttle *e Paint Mark Install the air cleaner cap and hose with the bolt and fasten the 4 hook clamps.
- Torque:
- 5.0 N*m{51 kgf*cm, 44 in.*lbf}
Tighten the clamp.
- Torque:
- 5.0 N*m{51 kgf*cm, 44 in.*lbf}
Attach the 4 clamps and connect the ventilation hose, vacuum hose and mass air flow meter connector.
- HINT:
- The direction of the hose clamp is indicated in the illustration.
 |
| 9. INSTALL V-BANK COVER |
Attach the 2 V-bank cover hooks to the bracket. Then align the 2 V-bank cover grommets with the 2 pins and press down on the V-bank cover to attach the pins.
Text in Illustration *1 Pin *2 Hook
 |
| 10. INSTALL UPPER RADIATOR SUPPORT SEAL |
Install the upper radiator support seal with the 13 clips.