Generator -- Disassembly |
| 1. REMOVE GENERATOR PULLEY CAP |
Using a screwdriver, remove the generator pulley cap.
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| 2. REMOVE GENERATOR WITH CLUTCH PULLEY |
Mount the generator in a vise between aluminum plates.
Install SST (A) and SST (B) to the generator with clutch pulley as shown in the illustration.
- SST
- 09820-63021
Text in Illustration *1 Rotor Shaft - NOTICE:
- Securely attach SST to the generator with clutch pulley and generator rotor shaft.
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Use a wrench to hold SST (A) and turn SST (B) counterclockwise to loosen the generator with clutch pulley.
Text in Illustration *a Hold 
Turn - NOTICE:
- Be careful as the generator with clutch pulley or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.
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Remove SST from the generator.
Remove the generator with clutch pulley from the rotor shaft.
| 3. REMOVE GENERATOR REAR END COVER |
Remove the nut and cord clip.
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Remove the 3 nuts and generator rear end cover.
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| 4. REMOVE GENERATOR TERMINAL INSULATOR |
Remove the terminal insulator from the generator coil.
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| 5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY |
Remove the 2 screws and brush holder from the generator coil.
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| 6. REMOVE GENERATOR COIL ASSEMBLY |
Remove the 4 bolts.
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Using SST, remove the generator coil.
- SST
- 09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)
Text in Illustration *a Hold Turn
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| 7. REMOVE GENERATOR ROTOR ASSEMBLY |
Remove the generator washer.
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Remove the generator rotor.
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| 8. INSPECT GENERATOR DRIVE END FRAME BEARING |
Check that the drive end frame bearing is not rough or worn.
If necessary, replace the generator drive end frame bearing.
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| 9. REMOVE GENERATOR DRIVE END FRAME BEARING |
Remove the 4 screws and retainer plate from the drive end frame.
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Using SST and a hammer, tap out the drive end frame bearing from the drive end frame.
- SST
- 09950-60010(09951-00250)
09950-70010(09951-07100)
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