Generator Removal


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  3. REMOVE BATTERY HOLD DOWN CLAMP

  4. REMOVE BATTERY

  5. REMOVE BATTERY TRAY

  6. REMOVE V-BANK COVER

  7. REMOVE FAN AND GENERATOR V BELT

  8. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

  9. REMOVE WIRING HARNESS CLAMP BRACKET

  10. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

  11. REMOVE GENERATOR ASSEMBLY

Generator -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
  1. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (LandCruiser RM000003YMD00TX.html).
  2. When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).


2. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL


3. REMOVE BATTERY HOLD DOWN CLAMP


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Loosen the 2 nuts and remove the battery hold down clamp.



4. REMOVE BATTERY


5. REMOVE BATTERY TRAY


6. REMOVE V-BANK COVER


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Battery Charging.Charging System.Generator Removal

  1. Raise the front of the V-bank cover to detach the 2 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

    Text in Illustration
    *1
    		Pin
    *2
    		Hook


7. REMOVE FAN AND GENERATOR V BELT


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. While turning the belt tensioner counterclockwise, align the service hole for the belt tensioner and the belt tensioner fixing position, and then insert a bar of φ 6 mm (0.236 in.) into the service hole to fix the belt tensioner in place.

    HINT:
    The pulley bolt for the belt tensioner has a left-hand thread.

  1. Remove the V belt.



8. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. for Integrated Type:
    Remove the bolt and No. 2 idler pulley.

  1. for Separate Type:
    Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley and idler pulley cover plate.



9. REMOVE WIRING HARNESS CLAMP BRACKET


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the clamp.

  1. Remove the bolt and wiring harness clamp bracket.



10. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 bolts and heat insulator.



11. REMOVE GENERATOR ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Open the terminal cap.

  1. Remove the nut and disconnect the wire harness from terminal B.

  1. Disconnect the generator connector from the generator assembly.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 2 bolts and disconnect the wire harness.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the wire harness clamp.

  1. Remove the bolt and disconnect the generator bracket.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 2 bolts and generator assembly.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the bolt and generator bracket.