Manual Transmission Assembly (For 1Kd-Ftv) -- Removal |
| 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
- NOTICE:
- After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (LandCruiser RM000003YMD00TX.html).
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).
| 2. REMOVE CONSOLE BOX ASSEMBLY |
w/ Refrigerated Cool Box: (LandCruiser RM0000046MR00KX.html)
| 3. REMOVE NO. 1 SHIFT AND SELECT LEVER BOOT |
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Remove the 4 screws and No. 1 shift and select lever boot.
| 4. REMOVE SHIFT LEVER ASSEMBLY |
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Detach the shift lever cap boot from the manual transmission.
Cover the shift lever cap with a cloth.
While pressing down on the shift lever cap, turn it counterclockwise, and then pull to remove the shift lever assembly.
Text in Illustration *1 Shift Lever Cap *a Press Down *b Counterclockwise *c Pull out
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| 5. DRAIN MANUAL TRANSMISSION OIL |
Remove the drain plug and gasket, and then drain the manual transmission oil.
Install a new gasket and the drain plug.
- Torque:
- 37 N*m{377 kgf*cm, 27 ft.*lbf}
| 6. REMOVE FRONT EXHAUST PIPE ASSEMBLY |
| 7. REMOVE TRANSFER CASE LOWER PROTECTOR |
Remove the 4 bolts and transfer case lower protector.
| 8. REMOVE FRONT PROPELLER SHAFT ASSEMBLY |
| 9. REMOVE PROPELLER SHAFT ASSEMBLY |
| 10. DISCONNECT CLUTCH RELEASE CYLINDER ASSEMBLY |
Remove the 2 bolts and clip, and then disconnect the release cylinder.
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| 11. REMOVE STARTER ASSEMBLY |
for 2.7 kW Type: (LandCruiser RM000000IY5011X.html)
| 12. REMOVE FRONT SUSPENSION MEMBER BRACKET LH |
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Remove the 4 bolts and front suspension member bracket LH.
| 13. REMOVE FRONT SUSPENSION MEMBER BRACKET RH |
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Remove the 4 bolts and front suspension member bracket RH.
| 14. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY |
Support the rear side of the manual transmission with a support stand.
Remove the 4 bolts from the No. 3 frame crossmember sub-assembly.
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Remove the 4 nuts, 4 bolts and No. 3 frame crossmember sub-assembly.
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| 15. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR |
Remove the 4 bolts and rear No. 1 engine mounting insulator from the manual transmission.
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| 16. DISCONNECT WIRE HARNESS |
Detach the 5 wire harness clamps.
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Disconnect the 2 connectors and wire harness.
| 17. DISCONNECT TRANSFER AND MANUAL TRANSMISSION BREATHER HOSE SUB-ASSEMBLY |
Detach the breather hose clamp.
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Disconnect the 3 breather hoses.
| 18. REMOVE MANUAL TRANSMISSION WITH TRANSFER |
Remove the 9 bolts.
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Remove the manual transmission with transfer.
| 19. REMOVE TRANSMISSION UPPER COVER SUB-ASSEMBLY |
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Remove the 2 bolts and transmission upper cover sub-assembly.
| 20. REMOVE TRANSFER ASSEMBLY |
Remove the 8 bolts and bracket.
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Remove the transfer assembly from the transmission.