Automatic Transmission Assembly Removal
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
REMOVE REAR ENGINE UNDER COVER ASSEMBLY
REMOVE FRONT FENDER APRON SEAL RH
REMOVE FRONT NO. 1 FENDER APRON TO FRAME SEAL RH
DRAIN AUTOMATIC TRANSMISSION FLUID
REMOVE LOWER TRANSFER CASE PROTECTOR
REMOVE FRONT EXHAUST PIPE ASSEMBLY
REMOVE FRONT PROPELLER SHAFT ASSEMBLY
REMOVE PROPELLER SHAFT ASSEMBLY
DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
DISCONNECT NO. 1 INLET OIL COOLER TUBE AND NO. 1 OUTLET OIL COOLER TUBE
REMOVE STARTER ASSEMBLY
REMOVE OIL PAN INSULATOR
SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY
REMOVE FRONT SUSPENSION MEMBER BRACKET LH AND RH
REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR
REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT
DISCONNECT WIRE HARNESS AND CONNECTOR
REMOVE AUTOMATIC TRANSMISSION ASSEMBLY
REMOVE WIRING HARNESS CLAMP BRACKET
REMOVE TRANSFER ASSEMBLY
REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET
REMOVE TORQUE CONVERTER ASSEMBLY
INSPECT TORQUE CONVERTER ASSEMBLY
Automatic Transmission Assembly -- Removal |
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
- NOTICE:
- After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (LandCruiser RM000003YMD00TX.html).
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY |
Remove the 4 bolts and No. 1 engine under cover.
3. REMOVE REAR ENGINE UNDER COVER ASSEMBLY |
Remove the 4 bolts and rear engine under cover.
4. REMOVE FRONT FENDER APRON SEAL RH |
Using a clip remover, remove the 4 clips and front fender apron seal RH.
5. REMOVE FRONT NO. 1 FENDER APRON TO FRAME SEAL RH |
Using a clip remover, remove the 5 clips and front No. 1 fender apron to frame seal RH.
6. DRAIN AUTOMATIC TRANSMISSION FLUID |
Remove the drain plug and gasket, and drain the ATF.
Install a new gasket and the drain plug.
- Torque:
- 20 N*m{204 kgf*cm, 15 ft.*lbf}
7. REMOVE LOWER TRANSFER CASE PROTECTOR |
Remove the 4 bolts and lower transfer case protector.
8. REMOVE FRONT EXHAUST PIPE ASSEMBLY |
(LandCruiser RM00000456A00LX.html)
9. REMOVE FRONT PROPELLER SHAFT ASSEMBLY |
(LandCruiser RM00000291R00UX.html)
10. REMOVE PROPELLER SHAFT ASSEMBLY |
(LandCruiser RM0000029WP00TX.html)
11. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY |
Remove the nut and clip and disconnect the transmission control cable from the transmission.
12. DISCONNECT NO. 1 INLET OIL COOLER TUBE AND NO. 1 OUTLET OIL COOLER TUBE |
Remove the 3 bolts and open the 3 oil cooler tube clamps.
Using a union nut wrench, disconnect the No. 1 inlet oil cooler tube and No. 1 outlet oil cooler tube from each oil cooler tube union.
13. REMOVE STARTER ASSEMBLY |
for 2.2 kW Type:
Remove the starter (LandCruiser RM000000IY5010X.html).
for 2.7 kW Type:
Remove the starter (LandCruiser RM000000IY5011X.html).
for 3.0 kW Type:
Remove the starter (LandCruiser RM000002PDT00MX.html).
14. REMOVE OIL PAN INSULATOR |
Remove the 2 bolts and oil pan insulator.
15. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY |
Support the transmission with a transmission jack. Lift the transmission slightly from the crossmember.
16. REMOVE FRONT SUSPENSION MEMBER BRACKET LH AND RH |
Remove the 8 bolts, front bracket suspension member LH and front bracket suspension member RH.
17. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY |
Remove the 4 bolts of the rear engine mounting insulator.
Remove the 4 nuts, 4 bolts and frame crossmember.
18. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR |
Remove the 4 bolts and rear engine mounting insulator from the transmission.
19. REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT |
Turn the crankshaft to gain access to the 6 bolts and remove each bolt while holding the crankshaft pulley bolt with a wrench.
- HINT:
- If it is difficult to reach the setting bolts with the wrench, raise or lower the transmission jack until there is sufficient space for the wrench.
20. DISCONNECT WIRE HARNESS AND CONNECTOR |
Tilt the transmission downward.
- NOTICE:
- Make sure the cooling fan does not contact the fan shroud.
Disconnect the park/neutral position switch connector, transmission wire connector, 2 speed sensor connectors and transfer control side connector.
- HINT:
- Detach the claw, press down the lever, and then disconnect the transmission wire connector.
Detach the 7 harness clamps and disconnect the wire harness.
21. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY |
Remove the 9 bolts and automatic transmission.
- NOTICE:
- Do not use excess force to pry on the transmission assembly.
22. REMOVE WIRING HARNESS CLAMP BRACKET |
Remove the bolt and wiring harness clamp bracket.
23. REMOVE TRANSFER ASSEMBLY |
(LandCruiser RM000001QHY030X.html)
24. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET |
Remove the 2 bolts and transmission control cable bracket.
25. REMOVE TORQUE CONVERTER ASSEMBLY |
26. INSPECT TORQUE CONVERTER ASSEMBLY |
(LandCruiser RM0000013F205HX.html)