Manual Transmission Assembly Removal
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY
REMOVE CONSOLE PANEL SUB-ASSEMBLY
REMOVE NO. 1 SHIFT AND SELECT LEVER BOOT
REMOVE SHIFT LEVER ASSEMBLY
REMOVE TRANSFER CASE LOWER PROTECTOR
DRAIN MANUAL TRANSMISSION OIL
REMOVE FRONT PROPELLER SHAFT ASSEMBLY
REMOVE PROPELLER SHAFT ASSEMBLY
DISCONNECT CLUTCH RELEASE CYLINDER ASSEMBLY
REMOVE STARTER ASSEMBLY
REMOVE FRONT SUSPENSION MEMBER BRACKET LH
REMOVE FRONT SUSPENSION MEMBER BRACKET RH
REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR
REMOVE MANIFOLD STAY
DISCONNECT WIRE HARNESS
DISCONNECT TRANSFER AND MANUAL TRANSMISSION BREATHER HOSE SUB-ASSEMBLY
REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY
REMOVE TRANSFER ASSEMBLY
Manual Transmission Assembly -- Removal |
| 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
- NOTICE:
- After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (LandCruiser RM000003YMD00TX.html).
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).
| 2. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY |
Remove the knob from the shift lever.
| 3. REMOVE CONSOLE PANEL SUB-ASSEMBLY |
for Manual Transmission: (LandCruiser RM0000046N6006X.html)w/ Refrigerated Cool Box: (LandCruiser RM0000046MR00KX.html)
| 4. REMOVE NO. 1 SHIFT AND SELECT LEVER BOOT |
Remove the 4 screws, 2 clips and shift and select lever boot.
Text in Illustration*1
| Clip
|
*2
| Screw
|
| 5. REMOVE SHIFT LEVER ASSEMBLY |
Detach the shift lever cap boot from the manual transmission.
Cover the shift lever cap with a cloth.
While pressing down on the shift lever cap, turn it counterclockwise, and then pull to remove the shift lever assembly.
Text in Illustration*1
| Shift Lever Cap
|
*a
| Press Down
|
*b
| Counterclockwise
|
*c
| Pull out
|
| 6. REMOVE TRANSFER CASE LOWER PROTECTOR |
Remove the 4 bolts and lower protector.
| 7. DRAIN MANUAL TRANSMISSION OIL |
Remove the drain plug and gasket and then drain the manual transmission oil.
Remove the filler plug and gasket.
Install a new gasket and the drain plug.
- Torque:
- 37 N*m{377 kgf*cm, 27 ft.*lbf}
| 8. REMOVE FRONT PROPELLER SHAFT ASSEMBLY |
Remove the front propeller shaft (LandCruiser RM00000291R00UX.html).
| 9. REMOVE PROPELLER SHAFT ASSEMBLY |
Remove the propeller shaft (LandCruiser RM0000029WP00TX.html).
| 10. DISCONNECT CLUTCH RELEASE CYLINDER ASSEMBLY |
Remove the 2 bolts and disconnect the release cylinder assembly.
| 11. REMOVE STARTER ASSEMBLY |
for 1.4 kW Type:
Remove the starter (LandCruiser RM000003REY00NX.html).
for 2.0 kW Type:
Remove the starter (LandCruiser RM00000179M00VX.html).
| 12. REMOVE FRONT SUSPENSION MEMBER BRACKET LH |
Remove the 4 bolts and member bracket.
| 13. REMOVE FRONT SUSPENSION MEMBER BRACKET RH |
Remove the 4 bolts and member bracket.
| 14. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY |
Support the rear side of the transmission with a support stand.
Remove the 4 bolts from the mounting insulator.
Remove the 4 bolts, 4 nuts and frame crossmember.
| 15. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR |
Remove the 5 bolts, front engine mounting insulator and mounting insulator.
Remove the 3 bolts and manifold stay.
| 17. DISCONNECT WIRE HARNESS |
Disconnect the 2 connectors and 4 clamps.
| 18. DISCONNECT TRANSFER AND MANUAL TRANSMISSION BREATHER HOSE SUB-ASSEMBLY |
Disconnect the 3 breather hoses from the transfer adapter and transfer.
Disconnect the 2 breather hoses from the bracket.
| 19. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY |
Using a transmission jack, support the transmission.
Remove the support stand from the transmission.
Remove the 8 bolts and transmission unit.
| 20. REMOVE TRANSFER ASSEMBLY |
Remove the 8 bolts and bracket.
Remove the transfer assembly from the transmission.
