Exhaust Pipe (W/ Dpf) Removal
REMOVE TAILPIPE ASSEMBLY
REMOVE CENTER EXHAUST PIPE ASSEMBLY
REMOVE NO. 2 ENGINE UNDER COVER
SUPPORT TRANSMISSION AND TRANSFER ASSEMBLY
REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
REMOVE NO. 2 EXHAUST PIPE SUPPORT BRACKET
REMOVE AIR FUEL RATIO SENSOR
REMOVE FRONT EXHAUST PIPE ASSEMBLY
REMOVE EXHAUST GAS TEMPERATURE SENSOR
REMOVE NO. 2 EXHAUST GAS TEMPERATURE SENSOR
REMOVE WIRING HARNESS CLAMP BRACKET
REMOVE NO. 3 EXHAUST GAS TEMPERATURE SENSOR
REMOVE EXHAUST PIPE CLAMP SUB-ASSEMBLY
REMOVE MONOLITHIC CONVERTER PROTECTOR
REMOVE CONVERTER PROTECTOR STAY
Exhaust Pipe (W/ Dpf) -- Removal |
1. REMOVE TAILPIPE ASSEMBLY |
Remove the 2 bolts and 2 nuts.
Disconnect the tailpipe from the center exhaust pipe and remove the gasket.
Remove the tailpipe from the exhaust pipe support.
2. REMOVE CENTER EXHAUST PIPE ASSEMBLY |
Remove the 2 bolts and 2 compression springs.
Disconnect the center exhaust pipe from the 3 exhaust pipe supports.
Remove the gasket.
3. REMOVE NO. 2 ENGINE UNDER COVER |
4. SUPPORT TRANSMISSION AND TRANSFER ASSEMBLY |
Support the transmission and transfer with a transmission jack.
5. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY |
Support the transmission rear side with a support stand.
Remove the 4 set bolts of the rear No. 1 engine mounting insulator.
Remove the 4 bolts, 4 nuts and No. 3 frame crossmember sub-assembly.
6. REMOVE NO. 2 EXHAUST PIPE SUPPORT BRACKET |
Remove the 2 bolts and No. 2 exhaust pipe support bracket from the No. 3 frame crossmember.
7. REMOVE AIR FUEL RATIO SENSOR |
for 2WD:
Detach the clamp.
Text in Illustration*A
| for 2WD
|
*B
| for 4WD
|
Disconnect the air fuel ratio sensor connector.
Using SST, remove the air fuel ratio sensor from the front exhaust pipe.
- SST
- 09224-00010
8. REMOVE FRONT EXHAUST PIPE ASSEMBLY |
Disconnect the exhaust gas temperature sensor connector and detach the clamp.
Disconnect the No. 2 exhaust gas temperature sensor connector.
Disconnect the No. 3 exhaust gas temperature sensor connector and detach the clamp.
Disconnect the No. 6 exhaust pipe air hose and No. 7 exhaust pipe air hose from the front exhaust pipe.
Remove the 2 exhaust pipe supports.
Remove the 3 nuts and front exhaust pipe.
Remove the gasket.
9. REMOVE EXHAUST GAS TEMPERATURE SENSOR |
- NOTICE:
- If the sensor is dropped, replace it with a new one.
Using a 14 mm union nut wrench, remove the exhaust gas temperature sensor.
10. REMOVE NO. 2 EXHAUST GAS TEMPERATURE SENSOR |
- NOTICE:
- If the sensor is dropped, replace it with a new one.
Detach the 5 clamps.
Using a 14 mm union nut wrench, remove the No. 2 exhaust gas temperature sensor.
11. REMOVE WIRING HARNESS CLAMP BRACKET |
Remove the bolt and wiring harness clamp bracket.
12. REMOVE NO. 3 EXHAUST GAS TEMPERATURE SENSOR |
- NOTICE:
- If the sensor is dropped, replace it with a new one.
Using a 14 mm union nut wrench, remove the No. 3 exhaust gas temperature sensor.
13. REMOVE EXHAUST PIPE CLAMP SUB-ASSEMBLY |
Remove the bolt, nut and exhaust pipe clamp.
14. REMOVE MONOLITHIC CONVERTER PROTECTOR |
Remove the 4 bolts and 4 nuts.
Remove the upper monolithic converter protector and lower monolithic converter protector.
Text in Illustration*1
| Upper Monolithic Converter Protector
|
*2
| Lower Monolithic Converter Protector
|
15. REMOVE CONVERTER PROTECTOR STAY |
Remove the 2 No. 1 converter protector stays and 2 No. 2 converter protector stays.
Text in Illustration*1
| No. 1 Converter Protector Stay
|
*2
| No. 2 Converter Protector Stay
|