Exhaust Fuel Addition Injector Removal

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Kd-Ftv Emission Control. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  4. DRAIN ENGINE COOLANT

  5. REMOVE TURBINE OUTLET ELBOW

  6. REMOVE EXHAUST FUEL ADDITION INJECTOR ASSEMBLY

Exhaust Fuel Addition Injector -- Removal



1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (HILUX_TGN26 RM000004QR1006X.html).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR3009X.html).


3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


4. DRAIN ENGINE COOLANT
CAUTION:
Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
  1. Loosen the radiator drain cock plug.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Drain the coolant by removing the radiator reservoir cap and, using a wrench, remove the vent plug.



  1. Loosen the cylinder block drain cock plug.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Emission Control.Emission Control System.Exhaust Fuel Addition Injector  Removal


    Text in Illustration
    *1
    Radiator Reservoir
    *2
    Radiator Reservoir Cap
    *3
    Vent Plug
    *4
    Cylinder Block Drain Cock Plug
    *5
    Radiator Drain Cock Plug
    -
    -


5. REMOVE TURBINE OUTLET ELBOW
(HILUX_TGN26 RM000002S6F00HX.html)


6. REMOVE EXHAUST FUEL ADDITION INJECTOR ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Emission Control.Emission Control System.Exhaust Fuel Addition Injector  Removal
  1. Remove the 2 bolts and injector holder.

    Text in Illustration
    *1
    Injector Holder
    *2
    No. 1 Nozzle Holder Clamp
    *3
    Exhaust Fuel Addition Injector
    *4
    E-Ring
    *5
    No. 3 Backup Ring
    *6
    O-Ring
    *7
    No. 2 Backup Ring
    *8
    No. 1 Backup Ring
    *9
    Gasket
  1. Using a T40 "TORX" socket wrench, remove the screw, washer and No. 1 nozzle holder clamp.

  1. Remove the exhaust fuel addition injector and gasket.

  1. Remove the E-ring, O-ring and 3 backup rings from the exhaust fuel addition injector.