Anti-Lock Brake System Abs Warning Light Remains On

Brake. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Brake Control Dynamic Control Systems. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK FOR DTC

CHECK IF SKID CONTROL ECU CONNECTOR IS SECURELY CONNECTED

CHECK TERMINAL VOLTAGE (IG1 TERMINAL)

CHECK HARNESS AND CONNECTOR (GROUND CIRCUIT)

CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - COMBINATION METER)

CHECK TERMINAL VOLTAGE (EXI2 TERMINAL)

CHECK ABS WARNING LIGHT

ANTI-LOCK BRAKE SYSTEM - ABS Warning Light Remains ON


DESCRIPTION

When one of the following conditions is met, the ABS warning light remains on:
  1. The skid control ECU (brake actuator assembly) connector is disconnected from the skid control ECU (brake actuator assembly).
  2. There is a malfunction in the skid control ECU (brake actuator assembly) internal circuit.
  3. There is an open in the harness between the combination meter and the skid control ECU (brake actuator assembly).
  4. The anti-lock brake system is defective.

WIRING DIAGRAM


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Anti-Lock Brake System Abs Warning Light Remains On


INSPECTION PROCEDURE

NOTICE:
  1. Inspect the fuses for circuits related to this system before performing the following inspection procedure.
  2. Before disconnecting the connector, make sure that there are no problems with the connection.
  3. After disconnecting the connector, make sure that the connector case and terminals are not deformed or corroded.
1.CHECK FOR DTC

  1. Check if DTCs for the ABS are output (HILUX_TGN26 RM000000XHV0CFX.html).

    Result
    Result
    		Proceed to
    DTC not output
    		A
    DTC output
    		B


B
REPAIR CIRCUITS INDICATED BY OUTPUT DTCS (HILUX_TGN26 RM00000102G02EX.html)
A


2.CHECK IF SKID CONTROL ECU CONNECTOR IS SECURELY CONNECTED

  1. Check if the skid control ECU (brake actuator assembly) connector is securely connected.

    OK:
    The connector is securely connected.


NG
CONNECT CONNECTOR TO ECU CORRECTLY
OK


3.CHECK TERMINAL VOLTAGE (IG1 TERMINAL)
Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Anti-Lock Brake System Abs Warning Light Remains On

  1. Turn the ignition switch off.

  1. Disconnect the skid control ECU (brake actuator assembly) connector.

  1. Measure the voltage according to the value(s) in the table below.

    Standard Voltage:
    Tester Connection
    		Switch Condition
    		Specified Condition
    A13-25 (IG1) - Body ground
    		Ignition switch ON
    		11 to 14 V
    Text in Illustration
    *a
    		Front view of wire harness connector
    (to Skid Control ECU [Brake Actuator Assembly])


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


4.CHECK HARNESS AND CONNECTOR (GROUND CIRCUIT)
Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Anti-Lock Brake System Abs Warning Light Remains On

  1. Turn the ignition switch off.

  1. Disconnect the skid control ECU (brake actuator assembly) connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    		Condition
    		Specified Condition
    A13-2 (GND1) - Body ground
    		Always
    		Below 1 Ω
    A13-24 (GND2) - Body ground
    		Always
    		Below 1 Ω
    Text in Illustration
    *a
    		Front view of wire harness connector
    (to Skid Control ECU [Brake Actuator Assembly])


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


5.CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - COMBINATION METER)

  1. Turn the ignition switch off.

  1. Disconnect the skid control ECU (brake actuator assembly) connector.

  1. Disconnect the G19 combination meter connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    		Condition
    		Specified Condition
    A13-13 (WA) - G19-38 (LP)
    		Always
    		Below 1 Ω
    A13-13 (WA) - Body ground
    		Always
    		10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


6.CHECK TERMINAL VOLTAGE (EXI2 TERMINAL)
Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Anti-Lock Brake System Abs Warning Light Remains On

  1. Turn the ignition switch off.

  1. Disconnect the skid control ECU (brake actuator assembly) connector.

  1. Measure the voltage according to the value(s) in the table below.

    Standard Voltage:
    Tester Connection
    		Switch Condition
    		Specified Condition
    A13-22 (EXI2) - Body ground
    		Ignition switch ON
    		11 to 14 V
    Text in Illustration
    *a
    		Front view of wire harness connector
    (to Skid Control ECU [Brake Actuator Assembly])


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


7.CHECK ABS WARNING LIGHT
Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Anti-Lock Brake System Abs Warning Light Remains On

  1. Turn the ignition switch off.

  1. Disconnect the skid control ECU (brake actuator assembly) connector.

  1. Using SST, connect terminals 13 (WA) and 2 (GND1) or 24 (GND2) of the skid control ECU (brake actuator assembly) connector.

SST
09843-18040

  1. Turn the ignition switch to ON.

  1. Check the ABS warning light.

    OK:
    ABS warning light turns off.
    Text in Illustration
    *a
    		Front view of wire harness connector
    (to Skid Control ECU [Brake Actuator Assembly])


NG
GO TO METER / GAUGE SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING) (HILUX_TGN26 RM000002Z4L025X.html)
OK

REPLACE BRAKE ACTUATOR ASSEMBLY (HILUX_TGN26 RM0000010K000XX.html)