Exhaust Manifold Installation

Using SST, install the air fuel ratio sensor.

SST

09224-00010

Torque:

without SST:

44 N*m{449 kgf*cm, 32 ft.*lbf}

with SST:

40 N*m{408 kgf*cm, 30 ft.*lbf}

HINT:

1. Use a torque wrench with a fulcrum length of 30 cm (11.8 in.). When using a torque wrench with a fulcrum length that is not 30 cm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (HILUX_TGN26 RM000004QR1006X.html).
   
2. Make sure SST and the wrench are connected in a straight line.
   

Connect the air fuel ratio sensor connector.

Install a new gasket to the cylinder head LH with the oval shape facing rearward.

Text in Illustration

*1	Oval Shape
	Forward

NOTICE:

Make sure the gasket is installed facing the proper direction.

Install the exhaust manifold with 6 new nuts.

Torque:

21 N*m{214 kgf*cm, 15 ft.*lbf}

Connect the air fuel ratio sensor connector.

Install the No. 2 manifold stay with the 3 bolts.

Torque:

40 N*m{408 kgf*cm, 30 ft.*lbf}

Using SST, install the air fuel ratio sensor.

SST

09224-00010

Torque:

without SST:

44 N*m{449 kgf*cm, 32 ft.*lbf}

with SST:

40 N*m{408 kgf*cm, 30 ft.*lbf}

HINT:

1. Use a torque wrench with a fulcrum length of 30 cm (11.8 in.). When using a torque wrench with a fulcrum length that is not 30 cm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (HILUX_TGN26 RM000004QR1006X.html).
   
2. Make sure SST and the wrench are connected in a straight line.
   

Connect the air fuel ratio sensor connector.

Install a new gasket to the cylinder head RH with the oval shape facing forward.

Text in Illustration

*1	Oval Shape
	Forward

NOTICE:

Make sure the gasket is installed facing the proper direction.

Install the exhaust manifold with 6 new nuts.

Torque:

21 N*m{214 kgf*cm, 15 ft.*lbf}

Connect the air fuel ratio sensor connector.

Install the manifold stay with the 3 bolts.

Torque:

40 N*m{408 kgf*cm, 30 ft.*lbf}

Connect the front exhaust pipe to the exhaust pipe support.

Install a new gasket to the end of the front exhaust pipe that connects to the exhaust manifold.

NOTICE:

Do not reuse the gasket.

Connect the front exhaust pipe to the exhaust manifold with the 2 nuts.

Torque:

54 N*m{554 kgf*cm, 40 ft.*lbf}

Using a vernier caliper, measure the free length of the compression spring.

Minimum length:

40.5 mm (1.59 in.)

Install a new gasket to the end of the front exhaust pipe that connects to the center exhaust pipe.

NOTICE:

1. Be sure to install the gasket so that it faces the correct direction.
   
2. Do not reuse the gasket.
   
3. When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.
   

HINT:

Using a plastic-faced hammer, uniformly tap the gasket so that the gasket and front exhaust pipe fit properly.

Connect the front exhaust pipe to the center exhaust pipe and 2 compression springs with the 2 bolts.

Torque:

43 N*m{438 kgf*cm, 32 ft.*lbf}

Connect the front No. 2 exhaust pipe to the exhaust pipe support.

Install 2 new gaskets.

NOTICE:

Do not reuse the gaskets.

Install the front No. 2 exhaust pipe with 2 new nuts to the exhaust manifold.

Torque:

54 N*m{554 kgf*cm, 40 ft.*lbf}

Connect the front No. 2 exhaust pipe with the 2 bolts and 2 new nuts to the front No. 2 exhaust pipe.

Torque:

48 N*m{489 kgf*cm, 35 ft.*lbf}

Using SST, install the heated oxygen sensor.

SST

09224-00010

Torque:

without SST:

44 N*m{449 kgf*cm, 32 ft.*lbf}

with SST:

40 N*m{408 kgf*cm, 30 ft.*lbf}

HINT:

1. Use a torque wrench with a fulcrum length of 30 cm (11.8 in.). When using a torque wrench with a fulcrum length that is not 30 cm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (HILUX_TGN26 RM000004QR1006X.html).
   
2. Make sure SST and the wrench are connected in a straight line.
   

Connect the heated oxygen sensor connector.

Using SST, install the heated oxygen sensor.

SST

09224-00010

Torque:

without SST:

44 N*m{449 kgf*cm, 32 ft.*lbf}

with SST:

40 N*m{408 kgf*cm, 30 ft.*lbf}

HINT:

1. Use a torque wrench with a fulcrum length of 30 cm (11.8 in.). When using a torque wrench with a fulcrum length that is not 30 cm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (HILUX_TGN26 RM000004QR1006X.html).
   
2. Make sure SST and the wrench are connected in a straight line.
   

Connect the heated oxygen sensor connector.

Install the fender apron seal upper LH with the 5 clips.

Install the fender seal LH with the 5 clips.

Install the fender apron seal upper RH with the 5 clips.

Install the fender seal RH with the 5 clips.