Relay On-Vehicle Inspection

Vehicle Exterior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Lighting (Ext). Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE HEADLIGHT RELAY

  2. INSPECT HEADLIGHT RELAY

  3. INSTALL HEADLIGHT RELAY

  4. REMOVE TAILLIGHT RELAY

  5. INSPECT TAILLIGHT RELAY

  6. INSTALL TAILLIGHT RELAY

Relay -- On-Vehicle Inspection



1. REMOVE HEADLIGHT RELAY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the headlight relay from the engine room relay box.



2. INSPECT HEADLIGHT RELAY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Lighting (Ext).Lighting System.Relay  On-Vehicle Inspection
  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    3 - 5
    Battery voltage not applied to terminals 1 and 2
    10 kΩ or higher
    Battery voltage applied to terminals 1 and 2
    Below 1 Ω
    If the result is not as specified, replace the headlight relay.


3. INSTALL HEADLIGHT RELAY
  1. Install the headlight relay to the engine room relay box.



4. REMOVE TAILLIGHT RELAY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the center instrument cluster finish panel assembly (HILUX_TGN26 RM000003O1000FX_02_0018.html).

  1. Remove the radio receiver assembly (HILUX_TGN26 RM000003O1000FX_02_0032.html).

  1. Remove the taillight relay.



5. INSPECT TAILLIGHT RELAY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Lighting (Ext).Lighting System.Relay  On-Vehicle Inspection
  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    3 - 5
    Battery voltage not applied to terminals 1 and 2
    10 kΩ or higher
    Battery voltage applied to terminals 1 and 2
    Below 1 Ω
    If the result is not as specified, replace the taillight relay.


6. INSTALL TAILLIGHT RELAY
  1. Install the taillight relay.

  1. Install the radio receiver assembly (HILUX_TGN26 RM000003O2K00BX_01_0025.html).

  1. Install the center instrument cluster finish panel assembly (HILUX_TGN26 RM000003O2K00BX_01_0012.html).